• 제목/요약/키워드: Melt mixing process

검색결과 44건 처리시간 0.025초

고액용융성장법을 이용한 YBCO 단결정 제조 (YBCO Bulk Superconductors Prepared by Solid-liquid Melt Growth)

  • 한상철;이정필;박병철;정년호;박병준;정세용;한영희;성태현
    • 한국전기전자재료학회논문지
    • /
    • 제22권10호
    • /
    • pp.860-863
    • /
    • 2009
  • YBCO bulks with fine $Y_2BaCuO_5$(Y211) particles have been prepared by the top-seed modified powder melting process method, Solid-Liquid Melt Growth(SLMG), with $Y_2O_3$, $BaCuO_2$ and CuO mixing precursor. By using $Y_2O_3$ instead of $Y_2BaCuO_5$ as precursor, the processing became to be simpler and cheaper than the current powder melting process. The microstructures, trapped field and critical current density of the various conditioned YBCO bulks have been analyzed and the effect of Pt additive was studied. The different trapped magnetic field values of the several samples have been explained in the viewpoint of their microstructures. The fabrication of large-sized YBCO single domain has been conducted.

Particle Dispersibility Improvement of Polyester Fibers with a New Line Injection

  • Park, Seong-Yoon;Kim, Hak-Yong;Jin, Fan-Long;Park, Soo-Jin
    • Bulletin of the Korean Chemical Society
    • /
    • 제31권9호
    • /
    • pp.2637-2643
    • /
    • 2010
  • In order to develop a new line injection system for spin draw yarn (FD SDY) fibers, the effect of various parameters in extrusion and melt line conditions on the dispersion and distribution of $TiO_2$ particles within FD PET fibers was investigated. As a result, the dispersibility of $TiO_2$ particles in a PET matrix is found to depend on the particle size and its surface characteristics. Surface modification of $TiO_2$ by dimethyl polysiloxane resulted in the improved dispersibility and affinity of $TiO_2$ particles in the PET matrix. Especially, residence time, mixing temperature, and mixing shear rate in the new line injection system under the SDY spinning process were very important parameters to minimize the agglomeration of $TiO_2$ particles. The FD SDY prepared by the new line injection system was superior to those using the polymerization process and the conventional masterbatch chip dosing process in the color-L and color-b values of the fibers.

난기류 혼합법을 이용한 목섬유-열가소성 섬유 복합재에 관한 연구(II) - 공정변수가 복합재의 기계적 성질에 미치는 영향 - (Wood Fiber-Thermoplastic Fiber Composites by Turbulent Air Mixing Process(II) - Effect of Process Variables on The Mechanical Properties of Composites -)

  • 윤형운;이필우
    • Journal of the Korean Wood Science and Technology
    • /
    • 제25권3호
    • /
    • pp.58-65
    • /
    • 1997
  • This research was carried out to evaluate the effect of process variables on mechanical properties of the wood fiber-thermoplastic fiber composites by turbulent air mixing method. The turbulent air mixer used in this experiment was specially designed in order to mix wood fiber and thermoplastic polypropylene or nylon 6 fiber, and was highly efficient in the mixing of relatively short plastic fiber and wood fiber in a short time without any trouble. The adequate hot - pressing temperature and time in our experimental condition were $190^{\circ}C$ and 9 minutes in 90% wood fiber - 10% polypropylene fiber composite and $220^{\circ}C$ and 9 minutes in 90% wood fiber 10% nylon 6 fiber composite. Both in the wood fiber - polypropylene fiber composite and wood fiber- nylon 6 fiber composite, the mechanical properties improved with the increase of density. Statistically, the density of composite appeared to function as the most significant factor in mechanical properties. Within the 5~15% composition ratios of polypropylene or nylon 6 fiber to wood fiber, the composition ratio showed no significant effect on the mechanical properties. Bending and tensile strength of composite, however, slightly increased with the increase of synthetic fiber content. The increase of mat moisture content showed no significant improvement of mechanical properties both in wood fiber - polypropylene fiber composite and wood fiber nylon 6 fiber composite. Wood fiber - nylon 6 fiber composite was superior in th mechanical strength to wood fiber-polypropylene fiber composite, which may be related to higher melt flow index of nylon 6 fiber(22g/10min) than of polypropylene fiber(4.3g/10min).

  • PDF

원심 성형법에 의한 고온초전도체 제조 (Fabrication of Bi2212 superconductor by Centrifugal Forming Process)

  • 정승호;장건익
    • 한국전기전자재료학회:학술대회논문집
    • /
    • 한국전기전자재료학회 2002년도 하계학술대회 논문집
    • /
    • pp.503-506
    • /
    • 2002
  • BSCCO 2212 HTS was fabricated by CFP(centrifugal forming process). The powder was initially ground in the mixing ratio of 2:2::1:2 with 10% of SrSO$_4$. The temperature increased up to 1035$^{\circ}C$ and 1200$^{\circ}C$ for melting. The melt was poured into the preheated and rotating copper mould from 200 to 600$^{\circ}C$. The specimen was not broken by thermal impact when the melting temperature was over 1050$^{\circ}C$ and copper mould was preheated over 400$^{\circ}C$ for 30min. A tube type of specimen was annealed at 840$^{\circ}C$ or 860$^{\circ}C$ in oxygen atmosphere for 24hours. Typical microstructure was analyzed in terms of CFP parameters by XRD, SEM, and EDS and also superconducting characteristics were compared.

  • PDF

Effect of Carbon Dioxide Adsorption on LDPE/Zeolite 4A Composite Film

  • Jung, Bich Nam;Shim, Jin Kie;Hwang, Sung Wook
    • 한국포장학회지
    • /
    • 제24권3호
    • /
    • pp.149-157
    • /
    • 2018
  • Low density polyethylene (LDPE) has been researched in many industrial applications, and LDPE/zeolite 4A composites has been extensively studied for many applications such as microporous, breathable film and so on. LDPE/zeolite composite have a great potential for carbon dioxide adsorption film due to its high adsorption ability. In this study, LDPE/zeolite 4A composites with various contents were prepared by melt mixing process, and co-extrusion process was applied to develop a $CO_2$ adsorption conventional film and foamed film. The thermal, rheological, mechanical, physical and morphological properties of composite films has been characterized, and $CO_2$ adsorption of the composite films evaluated by thermogravimetric analysis (TGA) and the performance was found to be about 18 cc/g at 30.9 wt% of the zeolite content.

핫멜트 프리프레그 공정용 난연성 비닐에스터 수지 필름의 무 스티렌 합성 (Styrene-free Synthesis of Flame-retardant Vinyl Ester Resin Films for Hot-melt Prepreg Process)

  • 강지선;김민지;허몽영;윤석일
    • Composites Research
    • /
    • 제35권6호
    • /
    • pp.412-418
    • /
    • 2022
  • 메타크릴산과의 에스터화 반응을 통해 브롬화 에폭시 수지와 일반 에폭시 수지의 혼합물로부터 난연성 비닐에스터 핫멜트 필름을 제조하였고 이를 이용하여 탄소섬유와 비닐에스터 복합 프리프레그를 제조하였다. 저점도 비스페놀-A와 고점도 브롬화 비스페놀-A 에폭시 전구체를 혼합하여 필름 생산에 적합한 VE 수지의 점도를 최적화하였다. 경화된 VE 수지의 브롬 함량 증가는 비 브롬화 VE에 비해 제한 산소 지수(LOI)(39%), 25℃에서의 저장 탄성률(2.4 GPa) 및 잔류 탄화물(16.1%) 값을 더 증가시켰다. 합성한 VE 프리프레그의 수동 레이업과 후속 경화로 인장 및 굴곡 강도가 우수한 CF 강화 복합재를 성공적으로 제작하였다. 본 연구 결과는 스티렌이 없는 친환경적인 VE 복합 재료 공정의 향후 산업화에 대한 높은 가능성을 보여준다.

폐기물 열분해 용융소각로의 용탕 유지를 위한 실험적 연구 (Experimental Study for Keeping a Melting Pool in a Waste Pyrolysis Melting Incinerator)

  • 김봉근;박주원;류태우;양원;전금하
    • 한국연소학회:학술대회논문집
    • /
    • 한국연소학회 2006년도 제33회 KOSCO SYMPOSIUM 논문집
    • /
    • pp.151-155
    • /
    • 2006
  • The large amount of energy is consumed in a process for keeping the high temperature melting pool. For this reason, in addition to the wastes input to keep the high temperature melting pool, it is necessary for an auxiliary fuel and LOx to throw into the melting pool. So in this study, using a new melting furnace system, the experiments to keep the melting pool with minimal energy without throwing an auxiliary fuel and LOx was carried out. Also it is hoped that the results of the experiment will be available to analyze keeping a melting pool and behavior in a melting furnace.

  • PDF

Transesterification and Compatibilization in the Blends of Bisphenol-A Polycarbonate and Poly(trimethylene terephthalate)

  • Na Sang-Kuwon;Kong Byeong-Gi;Choi Changyong;Jang Mi-Kyeong;Nah Jae-Woon;Kim Jung-Gyu;Jo Byung-Wook
    • Macromolecular Research
    • /
    • 제13권2호
    • /
    • pp.88-95
    • /
    • 2005
  • Melt blending of Bisphenol A polycarbonate (PC) and poly(trimethylene terephthalate) (PTT) was carried out over the entire composition range. The mixing time was varied up to 90 min. The resulting samples were analyzed by FT-IR, DSC, XRD, DMTA, $^{1}H NMR$, and SEM. The process of transesterification between the two polymers and their resulting compatibilization were observed. The behaviors of the PTT-rich and PC-rich blends were different and an equilibrium was found to exist. Peculiar behavior, which was different from that of the PTT-rich and PC-rich blends, was exhibited by the 50/50 (PTT/PC) blend.

Effect of CNT Diameter on Physical Properties of Styrene-Butadiene Rubber Nanocomposites

  • Park, Young-Soo;Huh, Mong-Young;Kang, Sin-Jae;Yun, Seok-Il;Ahn, Kay-Hyeok
    • Carbon letters
    • /
    • 제10권4호
    • /
    • pp.320-324
    • /
    • 2009
  • We investigated the effect of diameter and content of carbon nanotubes (CNTs) on the physical properties of styrenebutadiene rubber (SBR)/CNTs nanocomposites. CNTs-reinforced SBR nanocomposites were prepared by the melt mixing process. CNTs with different diameters were synthesized by the chemical vapor deposition method (CVD). In this work, the mechanical property and other physical properties of SBR/CNTS nanocomposites were discussed as a function of the content and diameter of CNTs.

MWNT/PMMA 나노복합재료 제작시 MWNT의 분산에 관한 연구 (A Study on the Dispersion of Multi-walled Nanotube of MWNT/PMMA Nanocomposites)

  • 김현철;이상의;김천곤;이정주
    • 한국복합재료학회:학술대회논문집
    • /
    • 한국복합재료학회 2003년도 추계학술발표대회 논문집
    • /
    • pp.29-32
    • /
    • 2003
  • Multi -walled carbon nanotube(MWNT)/poly(methyl methacrylate) composites were fabricate d through film casting. Manufacturing process was established using a ultrasonic cleaner and a homogenizer. Acetone was used as a solvent to melt PMMA and mix with MWNT. The ultrasonic cleaner performed an important role in producing MWNT/MMA nanocomposites. Ultrasonic energy was utilized to disperse MWNT in acetone. Also, melting PMMA in acetone and mixing MWNT and PMMA were achieved using the homogenizer. It was confirmed that the nanohlbes were well dispersed in PMMA according to SEM images.

  • PDF