• Title/Summary/Keyword: Medium Speed Diesel

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Structural Optimization of Turnover Jig of Cylinder Frame for Medium-speed Diesel Engine (중형엔진 실린더 프레임 턴오버용 지그의 구조 최적화)

  • Lee, Jong-Hwan;Son, Jung-Ho
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2006.06a
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    • pp.31-32
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    • 2006
  • 본 논문은 중형엔진 조립과정에서 실린더 프레임 회전 작업에 사용하는 지그의 구조해석을 수행한 후, 지그의 안전성을 검토하고 지그의 경량화를 통하여 실용적인 지그 설계안을 제안하였다. 현장 작업자가 들 수 있는 최대 무게를 넘는 지그를 구조해석 모델로 선정한 후, 해석모델은 지그, 실린더 프레임, 볼트, 너트, 샤클 핀을 3차원 입체요소로 구성하고 ABAQUS/Standard를 사용하여 재료 비선형 및 접촉을 고려한 구조해석을 수행하였다. 구조최적화를 위하여 응력이 상대적으로 낮은 부위와 작업성을 고려하여 설계변수를 선정하고, 실험계획법의 직교배열표를 활용하여 설계변수에 대한 각 부위의 민감도와 경량화 모델을 도출하였다.

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AERODYNAMIC DESIGN AND NUMERICAL ANALYSIS OF AN SMALL SIZE AXIAL AIR TURBINE (소형 축류 공압 터빈 공력 설계 및 수치 해석)

  • Park, S.Y.;Baek, J.H.
    • 한국전산유체공학회:학술대회논문집
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    • 2011.05a
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    • pp.567-571
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    • 2011
  • Air Starter motors are used for the start of medium-speed diesel engine. One of the main part of air starting motors is the axial turbine stage. In this study, design of 1-stage axial type turbine for 14kw class air starter motors has been performed. The turbine blade was designed based on mean-line analysis. 1-D design calculation and numerical analysis with CFD were conducted iteratively. The validation between 1-D design method and numerical analysis for axial clearance has been performed. It revealed that there is optimum axial clearance of turbine design.

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A Numerical Study on Combustion Characteristics of Single Cylinder Engine Fueled with DME (DME를 사용한 단기통 엔진의 연소특성에 관한 수치해석적 연구)

  • Kim, Hyun-Chul;Kang, Woo;Na, Byung-Chul;Kim, Myung-Hwan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.4
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    • pp.39-48
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    • 2006
  • In this research, in order to study the spray, combustion, and emission characteristics of the common rail DME engine, the target engine was disassembled, and 3D CAD file was constructed using a 3D measurement machine and a rapid prototyping machine. Using the obtained 3D geometry, fine moving meshes are generated, and three dimensional non-steady turbulence flow field and combustion phenomenon including spray were numerically analyzed. As a result, IMEP of DME and diesel in medium and high speed revolution showed similar performance. As the DME fuel start to burn in spray area, the vaporized fuel rapidly spreads squish area in low speed revolution. In the case of DME engine, CO and NOx are relatively consistent with experiment results. It was found that the break-up, evaporation, collision model of DME fuel need to be properly adjusted through matching the characteristics of fuel and injector for further improvement.

Experimental Equipment for Torsional Vibration of Marine Propulsion Shafting (선박용 추진축계 비틀림진동 실험장치의 소개)

  • Kim, S.H.;Kim, J.G.;Lee, D.C.;Park, S.H.
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.06a
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    • pp.149-153
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    • 2005
  • Marine Propulsion shafting system coupled with medium diesel engine forms multi-degree torsional vibration system which consist of many inertia masses such as crank, flywheel, propeller and sometimes gear system is adopted additionally for the purpose of improving propeller's propulsion efficiency or connecting with PTO/PTI. The periodic excitation torques generated by combustion pressure in cylinder and reciprocating masses induce various kinds of vibrations in this shafting system. If the frequency of this excitation torques is equal to the natural frequency of the shafting, the amplitude of the torsional vibration increases steeply and the damage of crankshaft or gears may be occurred by that. This frequency is called critical speed. When making a plan for shafting system, it is important for this frequency to be expected exactly and not to be in commonly used speed. For this reason, this paper introduces the experimental equipment for torsional vibration of marine propulsion shafting system and describes the theoretic and the experimental methods to look for natural frequencies.

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A Study on Exhaust Emission Characteristics of Medium-Duty Trucks according to Emission Standards and Driving Modes (배출허용기준 및 주행모드에 따른 중형화물차의 대기오염물질 배출특성)

  • Chung, Taek Ho;Kim, Sun Moon;Lee, Jong Chul;Lim, Yun Sung;Kim, In Gu;Lee, Jong Tae;Kim, Hyung Jun
    • Journal of ILASS-Korea
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    • v.25 no.1
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    • pp.27-33
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    • 2020
  • NOx, PN and CO emissions from diesel trucks make up a significant portion of domestic air pollutant emissions. Therefore, test vehicles with various emission standards and driving modes were selected to evaluate the emission characteristics of regulated pollutants (NOx, PN, CO) in medium-duty trucks. As a result of test, all test vehicles were satisfied with Euro 5 or 6 regulation. NOx emissions of Euro 6 vehicles with after-treatment of LNT + DPF were lower than those of Euro 5 vehicles with DPF. In WLTC mode, all vehicles have high NOx emissions at section of extra high speeds, which are determined by increased fuel consumption and high combustion temperatures. CO and PN emissions from all vehicles were found to be low at section of low speeds. Also, The NO2/NOx ratio was analyzed at 7-23% in each mode, and the NO2/NOx ratio increased as the average vehicle speed increased. In NIER 9 mode, the CO, HC, and PN emissions were higher under cold conditions of engine than hot conditions of engine. In addition, vehicles with after-treatment system of LNT have similar NOx emissions level in this study.

Internal modifications to reduce pollutant emissions from marine engines. A numerical approach

  • Lamas, M.I.;Rodriguez, C.G.;Rodriguez, J.D.;Telmo, J.
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.5 no.4
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    • pp.493-501
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    • 2013
  • Taking into account the increasingly stringent legislation on emissions from marine engines, this work aims to analyze several internal engine modifications to reduce $NO_x$ (nitrogen oxides) and other pollutants. To this end, a numerical model was employed to simulate the operation cycle and characterize the exhaust gas composition. After a preliminary validation process was carried out using experimental data from a four-stroke, medium-speed marine engine, the numerical model was employed to study the influence of several internal modifications, such as water addition from 0 to 100% water to fuel ratios, exhaust gas recirculation from 0 to 100% EGR rates, modification of the overlap timing from 60 to $120^{\circ}$, modification of the intake valve closing from 510 to $570^{\circ}$, and modification of the cooling water temperature from 70 to $90^{\circ}C$. $NO_x$ was reduced by nearly 100%. As expected, it was found that, by lowering the combustion temperature, there is a notable reduction in $NO_x$, but an increase in CO (carbon monoxide), HC (hydrocarbons) and consumption.

Crevice Corrosion Study of Materials for Propulsion Applications in the Marine Environment

  • Deflorian, F.;Rossi, S.;Fedel, M.;Zanella, C.;Ambrosi, D.;Hlede, E.
    • Corrosion Science and Technology
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    • v.14 no.6
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    • pp.288-295
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    • 2015
  • The present work addresses crevice and galvanic corrosion processes occurring at the cylinder head gasket/cylinder head interface and cylinder head gasket/cylinder liner interface of four-stroke medium-speed diesel engines for marine applications. The contact between these systems and the marine environment can promote formation of demanding corrosion conditions, therefore influencing the lifetime of the engine components. The electrochemical behavior of various metals and alloys used as head gasket materials (both ferrous alloys and copper alloys) was investigated. The efficacy of corrosion inhibitors was determined by comparing electrochemical behavior with and without inhibitors. In particular, crevice corrosion has been investigated by electrochemical tests using an experimental set-up developed starting from the requirements of the ASTM G-192-08, with adaptation of the test to the conditions peculiar to this application. In addition to the crevice corrosion resistance, the possible problems of galvanic coupling, as well as corrosive reactivity, were evaluated using electrochemical tests, such as potentiodynamic measurements. It was possible to quantify, in several cases, the corrosion resistance of the various coupled materials, and in particular the resistance to crevice corrosion, providing a basis for the selection of materials for this specific application.

An Investigation into the Hull-Girder Vibration Analysis of RO/RO Car/Truck Carriers (자동차운반선(自動車運搬船) 선체저차진동(船體低次振動)의 해석(解析))

  • K.C.,Kim;D.S.,Cho;J.H.,Chung;J.W.,Kang;S.J.,Moon;J.H.,Woo
    • Bulletin of the Society of Naval Architects of Korea
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    • v.27 no.1
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    • pp.35-44
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    • 1990
  • Most of the medium-size ships are powered by large-bore, long-stroke, slow-speed and two-stroke diesel engines in order to improve the fuel efficiency. Such a propulsion plant develops low-frequency excitation forces/moments of significant magnitude. A RO/RO car/truck carrier is also one of the cases. In this paper, the rational methods for analysis of vertical and coupled horizontal-torsional vibrations are presented. Taking account of unusual characteristics of the hull form and structural systems, the emphasis is put on modelling methods based on beam analogy, calculation of system parameters such as added mass and its center, polar added-mass moment of inertia, shear coefficient of hull sections and coupling degree in antisymmetric modes, and modal analysis of forced vibrations.

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Communication Method for Torque Control of Commercial Diesel Engine in Range-Extended Electric Trash Truck (주행거리 연장형 청소용 전기자동차에 장착된 상용 디젤엔진의 토크제어를 위한 통신 방안)

  • Park, Young-Kug
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.7
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    • pp.1-8
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    • 2018
  • This paper describes new communication methods for transmitting torque commands between the vehicle controller that determines the amount of power generation in a range-extended electric vehicle and the engine controller that performs it. Generally, vehicles use CAN communication, but in this case, the hardware and software of the existing engine controller must be modified. For this reason, it is not easy to apply CAN communication to small and medium sized automotive reorganize companies. Therefore, this research presents a pin-pin communication method for applying the existing mass produced engine controller to range-extended electric vehicles. The pin-pin communication method converts the driver's demand torque control map inside an mass produced engine controller into a virtual accelerator opening position according to the target speed and target torque of the engine, and converts this to a voltage signal for the existing mass produced engine controller to recognize it. The virtual accelerator opening positions are mounted in the form of a control map in the vehicle controller through the reverse conversion process in an offline environment and are determined by the engine generating power requirements and engine optimal operating point algorithm. These algorithms and signal conversion circuits for engine torque transmission have been mounted on the vehicle controller to conduct the virtual accelerator opening position conversion process according to the engine target torque and to establish the virtual accelerator voltage signal using the signal converter.