• Journal of the Korean Wood Science and Technology
• /
• v.45 no.4
• /
• pp.444-455
• /
• 2017

This study was conducted to evaluate the effect of panel density and resin content on properties of medium density fiberboard (MDF) to obtain some insights on MDF properties as a function of panel density and resin content. MDF panels with different panel densities such as 650, 700, 750 and $800kg/m^3$ were manufactured by adjusting the amount of wood fibers in the mat forming. MDF panels were also fabricated by spraying 8, 10, 12, and 14% of urea-formaldehyde (UF) resins onto wood fibers in a drum-type mechanical blender to fabricate MDF panels with a target density of $650kg/m^3$. As the panel density and resin content increased, the internal bonding (IB) strength of MDF panel consistently increased. Modulus of rupture (MOR), modulus of elasticity (MOE) and screw withdrawal resistance (SWR) had a similar trend to the IB strength. In physical properties, thickness swelling (TS) and water absorption (WA) decreased with an increase in both panel density and resin content. In addition, the formaldehyde emission (FE) which increased as the panel density and resin content became greater. In overall, the panel density of MDF had more significant effect than the resin content in all properties of MDF panels, indicating that it was better to adjust the panel density rather than the resin content for MDF manufacture.

• Journal of the Korean Wood Science and Technology
• /
• v.42 no.5
• /
• pp.597-604
• /
• 2014

Laboratory-scale landfills (simulated landfills) were designed to determine the formaldehyde released into air and leachate from medium density fiberboard (MDF). Simulated landfills were constructed using cylindrical plastic containers containing alternating layers of soil and MDF for a total of five layers. The highest concentration of formaldehyde was found in the air and leachate from the MDF only treatment compared to treatments containing MDF and soil. At the end of the study (28 days), formaldehyde concentrations in air and leachate from treatments containing MDF and soil decreased by 70 percent and 99 percent, respectively, while the treatment containing MDF only still released formaldehyde into the air and leachate. Therefore, waste MDF after storing 4 weeks in water may be recycled as compost or mulch based on formaldehyde leaching. Also, these data indicate soil restricts formaldehyde release into air and leachate and provides new information about the fate of wood-based composite waste containing UF resin disposed in landfills.

• Journal of the Korea Furniture Society
• /
• v.18 no.1
• /
• pp.13-19
• /
• 2007

The influences of coating on oak veneer overlaid Medium Density Fiberboard (MDF) were evaluated. The hardness of 9mm-MDF by hardness test were increased about 28% with coating on MDF and the more increased hardness of 31% with oak veneer overlaid MDF. The hardness of veneer overlaid MDF increased with increment of the veneer thickness and that of overlaid MDF showed the higher hardness compared to non-overlaid MDF. The optimum moisture content in terms of the hardness of panels MDF was in the range of 7% to 10% and the hardness was decreased with increasing of the moisture content. Any cracks were not overlaid coated on the MDF but the cracks were observed on the overlaid MDF after Soak under Vacuum Dry 10-cycle. The thicker veneer-overlaid MDF showed more cracks.

• Journal of the Korean Wood Science and Technology
• /
• v.44 no.2
• /
• pp.231-240
• /
• 2016

The change in chemical compositions of leachate and medium density fiberboard (MDF) from a laboratory-scale simulated landfill which constructed in a plastic container containing alternating layers of soil and MDF was investigated to evaluate decomposing of MDF in soil. Four treatments were conducted: 1) MDF in soil, 2) MDF only, 3) cured UF resin in soil, and 4) soil only. Molecular weight (MW) distribution of compounds in leachate from soil only treatment did not change over time. In UF resin in soil treatment, the MW distribution shifted to a lower MW distribution over time, while the peak shifted to the left indicated changing to higher MW distribution in leachate from treatment 1 and 2 contained MDF. Higher percent nitrogen in leachate was observed in MDF containing treatments due to the UF resin in the MDF. The percent carbon slightly increased in MDF only while that greatly decreased in MDF in soil treatment maybe due to bacterial activity. The percent of extractable materials from the MDF decreased greatly on day 35 compare to day 0, and subsequently did not change much on day 77. In contrast, percent holocellulose and lignin did not change much over time. No structural change of the wood fiber in MDF occurs during the study. Water-soluble materials from MDF in soil contributed the change in chemical composition of leachate.

• Journal of the Korean Wood Science and Technology
• /
• v.42 no.5
• /
• pp.555-562
• /
• 2014

Characteristics of carbonized fiberboard such as chemical materials absorption, electromagnetic shielding, and electrical and mechanical performance were determined in previous studies. The carbonized board therefore confirmed that having excellent abilities of these characteristics. In this study, the effect of density on physical properties and sound absorption properties of carbonized fiberboards at $800^{\circ}C$ were investigated for the potential use of carbonized fiberboards as a replacement of conventional sound absorbing material. The thickness of fiberboards after carbonization was reduced 49.9%, 40.7%, and 43.3% in low density fiberboard (LDF), medium density fiberboard (MDF), and high density fiberboard (HDF), respectively. Based on SEM images, porosity of carbonized fiberboard increased by carbonization due to removing adhesives. Moreover, carbonization did not destroy structure of wood fiber based on SEM results. Carbonization process influenced contraction of fiberboard. The sound absorption coefficient of carbonized low density fiberboard (c-LDF) was higher than those of carbonized medium density fiberboard (c-MDF) and carbonized high density fiberboard (c-HDF). This result was similar with original fiberboards, which indicated sound absorbing ability was not significantly changed by carbonization compared to that of original fiberboards. Therefore, the sound absorbing coefficient may depend on source, texture, and density of fiberboard rather than carbonization.

• International Journal of Reliability and Applications
• /
• v.4 no.4
• /
• pp.157-170
• /
• 2003

In this paper we apply statistical reliability tools to manage and seek improvements in the strengths of medium density fiberboard (MDF). As a part of the MDF manufacturing process, the product undergoes destructive testing at various intervals to determine compliance with customer′s specifications. Workers perform these tests over sampled cross sections of the MDF panel to measure the internal bond (IB) in pounds per square inches until failure. We explore both graphically and statistically this "pressure-to-failure" of MDF. Also, we briefly comment on reducing sources of variability in the IB of MDF.

• Journal of the Korean Wood Science and Technology
• /
• v.43 no.5
• /
• pp.548-557
• /
• 2015

This study investigated environmental assessments of leachate containing formaldehyde from medium density fiberboard (MDF) disposed in laboratory-scale simulated landfills. Environmental impact assessment of leachate was conducted by measuring formaldehyde, toxicity, biochemical oxygen demand (BOD), chemical oxygen demand (COD), bacterial enumeration, and pH. Amount of formaldehyde in leachate from MDF in soil decreased to the level of soil only treatment by 28 days, and toxicity decreased as the amount of formaldehyde decreased. BOD and COD levels in leachate from the treatments containing MDF exceeded permissible discharge levels of BOD or COD throughout the experimental period. The pH levels of all treatment were within permissible discharge range except on day 0. Fewer bacteria were observed in leachate from MDF in soil treatment than other treatments (MDF only, cured UF resin in soil, and soil only). Consequently, the leachate from disposal of MDF in soil detrimentally affect on environment. However, soil buffered formaldehyde leaching and pH on leachate in this study. Waste MDF may be required the pre-water soaking treatment for leaching formaldehyde to reclaim on land.

• Journal of the Korea Furniture Society
• /
• v.16 no.1
• /
• pp.9-16
• /
• 2005

This study was carried out to displace traditional virgin wood fiber by exploded MDF-waste fiber for the manufacture of medium density fiberboard. MDF waste was exploded in condition of $215^{\circ}C,20$ minutes. The higher the mixing ratio of exploded MDF-waste fiber, the lower the MOR and IB of MDF. There was no difference of formaldehyde emission by desiccator method between virgin wood fiber and exploded MDF-waste fiber. Adding $25^{\circ}C$ of exploded MDF-waste fiber met the KS of MDF 15 type.

• Journal of the Korean Wood Science and Technology
• /
• v.49 no.5
• /
• pp.453-461
• /
• 2021

In wood-based composite panels, low-molar ratio (LMR) urea-formaldehyde (UF) resins usually result in reduced formaldehyde emission (FE) at the expense of poor adhesion. However, the FE and adhesion of medium-density fiberboard (MDF) bonded with LMR UF resins were both improved in this study. The modified LMR UF resins with transition metal ion-modified bentonite (TMI-BNT) nanoclay simultaneously improved the FE and adhesion of MDF panels. The modified LMR UF resins with 5% TMI-BNT resulted in a 37.1% FE reduction and 102.6% increase in the internal bonding (IB) strength of MDF panels. Furthermore, thickness swelling and water absorption also significantly decreased to 13.0% and 24.9%, respectively. These results imply that TMI-BNT modification of LMR UF resins could enhance the formation of a three-dimensional network rather than crystalline domains, resulting in improved cohesion.

• Journal of the Korean Wood Science and Technology
• /
• v.29 no.3
• /
• pp.27-35
• /
• 2001

Four different sources of wood-fibers from Eucalyptus, Italian poplar, hemlock, and mixed species fibers were used to study the influence of their fiber characteristics on the performance of medium density fiberboard (MDF) panels bonded with both urea-formaldehyde (UF) and phenol-formaldehyde (PF) adhesives. Included fiber characteristics were fiber length, size distribution, bulk density, and acidity. Physical and mechanical properties of MDF panels manufactured by dry process using these different fibers were determined for the comparison of board performance. Two hardwood species had a large fraction of short fibers resulting in a higher bulk density while very long hemlock fibers had lower bulk density. Fiber acidity was revealed to strongly affect the internal bond (IB) strength of MDF panels bonded with UF resins. MDF panels made from mixed species fibers showed highest IB strength of all panels prepared. UF-bonded MDF panels showed poor dimensional stability. In conclusion, the present study showed that wood-fiber characteristics such as fiber length, bulk density, and acidity affect the performance of MDF boards, and also suggested that fiber characteristics be considered for MDF panel manufacture.