• Title/Summary/Keyword: Mechanical quality coefficient

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A Study on Forced Convective Boiling Heat Transfer of Non-Azeotropic Refrigerant Mixture R134a/R123 Inside Horizontal Smooth Tube (수평 전열관내 비공비 혼합냉매 R134a/R123의 강제대류비등 열전달에 관한 연구)

  • Lim, Tae-Woo;Han, Kyu-Il
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.3
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    • pp.381-388
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    • 2003
  • An experimental study was carried out to measure the heat transfer coefficient in flow boiling to mixtures of HFC-l34a and HCFC-123 in a uniformly heated horizontal tube. Tests were run at a pressure of 0.6 MPa and in the ranges of heat flux 1-50 kw/$m^2$, vapor quality 0-100 % and mass velocity 150-600 kg/$m^2$s. Heat transfer coefficients of mixture were less than the interpolated values between pure fluids both in the low quality region where the nucleate boiling is dominant and in the high quality region where the convective evaporation is dominant. Measured data of heat transfer are compared to a few available correlations proposed for mixtures. The correlation of Jung et. al. satisfactorily predicted the present data, but the data in lower quality was overpredicted and underpredicted the high quality data. The correlation of Kandlikar considerably underpredicted most of the data. and showed the mean deviation of 35.1%.

Investigation of mechanical surface treatment effect on the properties of titanium thin film

  • Ehsan Bazzaz;Abolfazl Darvizeh;Majid Alitavoli;Mehdi Yarmohammad Tooski
    • Advances in nano research
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    • v.17 no.1
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    • pp.33-49
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    • 2024
  • Using the mechanical treatments for mechanical properties improvement was rarely in the development scope before. This research approves through analytical ways that surface impacts can improve the quality of the surface significantly. This fact is approved for deposited titanium on silicone substrate. The new algorithm called minimum resultant error method (MREM) which is a direct combination of nanoindentation, FEM and dimensional analysis through a reverse method is utilized to extract the mechanical characteristics of the coating surface before and after impact. This method is extended to the time dependent behavior of the material to obtain strain rate coefficient. To implement this new approach, a new analysis technic is developed to define the residual stress field caused by surface impact as initial condition for nanoindentation. Analyzing the model in micro and macro scale at the same time was one of the main resolved challenges in this study. The result was obtaining of the constants of Johnson-Cook constitutive equation. Comparing the characteristics of the coating surface before and after impact shows high improvement in yield stress (34%), Elastic modulus (7.75%) and strain hardening coefficient (2.8%). The main achievement is that the strength improvement in titanium thin layer is much higher than bulk titanium. The yield strength shows 41.7% improvement for coated titanium comparing with 24% for bulk material. The rate of enhancement is about 6 times when it comes to the Young's modulus.

Microstructural and Piezoelectric Characteristics of PSN-PMN-PZT Ceramics Produced by Attrition Milling

  • Juhyun Yoo;Sukkyu Min;Jaeil Hong;Sungjae Suh;R, Soonchul-U
    • Transactions on Electrical and Electronic Materials
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    • v.2 no.3
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    • pp.18-23
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    • 2001
  • For the piezoelectric transformer application, Pb(Sb$\_$1/2/ Nb$\_$1/2/)O$_3$-Pb(Zr,Ti)O$_3$ ceramics were produced by attrition milling. Microstructural, dielectric and piezoelectric characteristics of the ceramics were investigated as a function of milling time. The particle size and grain size decreased while dielectric constant, density and mechanical quality factor (Q$\_$m/) increased with milling time. Temperature coefficient of resonant frequency (TCf$\_$r/) was shifted to positive side with increasing milling time. The attrition milling process proved to be one of the effective routes to produce transformers for high power application.

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The Piezoelectric Characteristics of PZ-PT-PMS Ceramics for Large Displacement Application (고진동레벨에서의 PZ-PT-PMS계 세라믹의 압전특성)

  • 이동준;권순석;신달우;정수현;임기조
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1997.11a
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    • pp.250-253
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    • 1997
  • Generally, Piezoelectric ceramics based lead-zirconate-titanate(PZT) system are well known to use in high power devices. In this pacer. Pb(Mn$\sub$1/3//Sb$\sub$2/3/)O$_3$(PMS) ceramics which have been shown to be adaptable for a high power usage is introduced. The stability of piezoelectric properties in PZ-PT-PMS solid solution system such as piezoelectric constants. electromechanical coupling coefficient and mechanical quality factor is discussed by the addition effect of CeO$_2$ as a additive. The CeO$_2$ ratio ranges from 0 to 2 wt%. The resonant and anti-resonant frequencies. mechanical quality factor, and force factor are also measured as a function of vibration velocity

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Evaluation of Circle Machining Surface Roughness on the Process Conditions using Neural Network (신경회로망을 이용한 가공조건에 따른 원형가공 표면거칠리 평가)

  • Sung, Baek-Sup;Kim, Ill-Soo;Cha, Yong-Hun
    • Journal of the Korean Society of Safety
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    • v.17 no.1
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    • pp.11-17
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    • 2002
  • The purpose of this study was to present the method to choose the optimization machining condition for the wire electric machine. This was completed by examining the ever-changing quality of the material and by improving the function of the wire electric discharge machine. Precision metal mold products and the unmanned wire electric discharge machining system were used and then applied in industrial fields. This experiment uses the wire electric discharge machine with brass wire electrode of 0.25mm. To measure the precision of the machining surface, average values are obtained from 3 samples of measures of center-line average roughness by using a third dimension gauge and a stylus surface roughness gauge. In this experiment, we changed no-node voltage to 7 and 9, pulse-on-time to $6{\mu}s,\;8{\mu}s$ and $10{\mu}s$, pulse-off-time to $8{\mu}s,\;10{\mu}s$ and $13{\mu}s$, and experimented on wire tension at room temperature by 1000gf, 1200gf, and 1400gf, respectively.

Finite Element Model for Wear Analysis of Conventional Friction Stir Welding Tool

  • Hyeonggeun Jo;Ilkwang Jang;Yeong Gil Jo;Dae Ha Kim;Yong Hoon Jang
    • Tribology and Lubricants
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    • v.39 no.3
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    • pp.118-122
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    • 2023
  • In our study, we develop a finite element model based on Archard's wear law to predict the cumulative wear and the evolution of the tool profile in friction stir welding (FSW) applications. Our model considers the rotational and translational behaviors of the tool, providing a comprehensive description of the wear process. We validate the accuracy of our model by comparing it against experimental results, examining both the predicted cumulative wear and the resulting changes to the tool profile caused by wear. We perform a detailed comparison between the predictions of the model and experimental data by manipulating non-dimensional coefficients comprising model parameters, such as element sizes and time increments. This comparison facilitates the identification of a specific non-dimensional coefficient condition that best replicates the experimentally observed cumulative wear. We also directly compare the worn tool profiles predicted by the model using this specific non-dimensional coefficient condition with the profiles obtained from wear experiments. Through this process, we identify the model settings that yield a tool wear profile closely aligning with the experimental results. Our research demonstrates that carefully selecting non-dimensional coefficients can significantly enhance the predictive accuracy of finite element models for tool wear in FSW processes. The results from our study hold potential implications for enhancing tool longevity and welding quality in industrial applications.

The Condensation Heat Transfer of Alternative Refrigerants for R-22 in Small Diameter Tubes (세관내 R-22 대체냉매의 응축열전달에 관한 연구)

  • Son, Chang-Hyo;Jeong, Jin-Ho;O, Jong-Taek;O, Hu-Gyu
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.2
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    • pp.180-186
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    • 2001
  • The condensation heat transfer coefficients of pure refrigerants R-22, R-134a, and a binary refrigerant mixture R-410A flowing in a small diameter tube were investigated. The experiment apparatus consists of a refrigerant loop and a water loop. The main components of the refrigerant loop consist of a variable-speed pump, a mass flowmeter, an evaporator, and a condenser(test section). The water loop consists of a variable-speed pump, an isothermal tank, and a flowmeter. The condenser is a counterflow heat exchanger with refrigerant flowing in the inner tube and water flowing in the annulus. The test section consists of smooth, horizontal copper tube of 3.38mm outer diameter and 1.77mm inner diameter. The length of test section is 1220mm. The refrigerant mass fluxes varied from 450 to 1050kg/(㎡$.$s) and the average inlet and outlet qualities were 0.05 and 0.95, respectively. The main results were summarized as follows ; in the case of single-phase flow, the heat transfer coefficients increase with increasing mass flux. The heat transfer coefficient of R-410A was higher than that of R-22 and R-134a, and the heat transfer for small diameter tubes were about 20% to 27% higher than those predicted by Gnielinski. In the case of two-phase flow, the heat transfer coefficients also increase with increasing mass flux and quality. The condensation heat transfer coefficient of R-410A was slightly higher than that of R-22 and R-134a. Most of correlations proposed in the large diameter tube showed significant deviations with experimental data except for the ranges of low quality and low mass flux.

Condensation Heat Transfer and Pressure Drop of R245fa in a Plate-shell Heat Exchanger (Plate-shell 열교환기에서 R245fa의 응축열전달 및 압력강하 특성에 관한 연구)

  • Kim, Sung Woo;Baek, Changhyun;Song, Kang Sub;Kim, Yongchan
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.28 no.12
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    • pp.495-501
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    • 2016
  • Condensation heat transfer and pressure drop of R245fa were investigated experimentally in a plate-shell heat exchanger which consisted of thirty seven counter flow channels formed by thirty-eight plates with a chevron angle of $50^{\circ}$. The upflow of the water in one channel receives heat from the downflow of R245fa in the other. The effects of refrigerant mass flux, imposed heat flux, refrigerant saturation pressure, and mean vapor quality on the heat transfer characteristics were explored in detail. Experimental correlations were proposed to predict the condensation heat transfer coefficient and friction factor in terms of the Boiling number, Reynolds number, and Prandtl number. In the experiments, the mean vapor quality in the refrigerant channel was varied from .22 to .82, mass flux from 3 to $5kg/m^2$, imposed heat flux from 1 to $3kW/m^2$, and system pressure from .61 to .81 MPa.

An Experimental Study for Establishment of On-Site Quality Control of Repair Material by the mechanized construction (기계화시공에 의한 보수재료의 현장품질관리확립을 위한 실험적 연구)

  • Cho Bong Suk;Jang Jae Bong;Kim Yong Ro;Kang Suk Pyo;Hong Sung Yun;Kim Moo Han
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.160-163
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    • 2004
  • In domestic, various repair materials and method systems to keep up with these reinforced concrete deteriorated due to salt damage, carbonation, chemical decay et. developed and applied. However, on-site quality control of various repair materials and method systems isn't achieved desirably because it is depend completely on a men of experience' opinions above all else regardless of various on-site environments. In this background, mock up test with due regard to real on-site environments was performed to secure fundamental data for establishment of desirable on-site quality control. Mock up test using repair mortar analyzed from angles of construction methods, mechanical spraying pressures, W/M. Construction methods were designed manpower method and spraying method, spraying pressures were designed 32, 42, 52 psi, W/M were designed 14.4, 15.4, $16.4\%$. And compressive strength, Chloride ion diffusion coefficient, bond strength, SEM. of mock up test specimens were evaluated. In conclusion, we confirmed excellency of mechanical spraying pressures, fined extremely excellency of condition of spraying pressure 42 ps, W/M $14.4\%$ within this study. therefore the results of this study will be useful to provide fundamental data for establishment of desirable on-site quality control.

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Devel opment of Weld Strength Analysis for Dessimilar Metal Friction Welds by Ultrasonic Technique (초음파법에 의한 이종재료 마찰용접강도 해소법의 개발)

  • 오세규;김동조
    • Journal of Ocean Engineering and Technology
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    • v.2 no.1
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    • pp.135-149
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    • 1988
  • Friction welding has been shown to have significant economic and technical advantages. However, one of the major concerns in using friction welding is the reliability of the weld quality. No reliable nondestructive test method is available at present for detecting weld quality, particularly in a production environment. Friction welds are formed by the mechanisms of diffusion as well as mechanical interlocking. The severe plastic flow at the interface by forge action of the process brings the subsurfaces so close together that detection of any unbonded area becomes very difficult. This paper presents an attempt to determine the friction weld strength quantitatively using the ultrasonic pulse-echo method. Instead of detecting flaws or cracks at the interface, the new approach calculates the coefficient of reflection based on measured amplitudes of the echoes. It has been finally confirmed that this coefficient could provide the quantitative relationship to the weld quality such as tensile strength, torsional strength, impact value, hardness, etc. So a new nondestructive analysis system of friction weld strength of dissimilar metals using an ultrasonic technique could be well developed.

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