• Title/Summary/Keyword: Mechanical parts

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Warpage Analysis of Fiber Reinforced Injection Molded Parts (단섬유 보강 이방성 사출성형품의 휨 해석)

  • Chung, Seong-Taek;Kim, Jin-Gon;Koo, Bon-Heung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.8 s.179
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    • pp.1968-1799
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    • 2000
  • A warpage analysis program has been developed for fiber-reinforced injection molded parts. The warpage is predicted from the residual stress and anisotropic thermo-mechanical properties coupled with fiber orientation in the integrated injection molding simulation. A simple elastic model is used for the calculation of thermally and pressure-induced residual stresses which are employed as the initial conditions in the structural analysis. To improve the reliability of warpage analysis, a new triangular flat shell element superimposing well-known efficient plate bending and membrane element is presented. The numerical examples address the necessity to use anisotropic models for fiber-reinforced materials and show that predicted warpage is in good agreement with experimentally measured one.

Development of Stereolithography Apparatus by using UV-LED (UV-LED를 이용한 광조형 장치 개발)

  • Yun, Hae-Yong;Ko, Tae-Jo;Kim, Ho-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.2
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    • pp.15-20
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    • 2014
  • The stereolithography(SL) process is a type of fabrication technology which relies on photopolymerization. It has a relatively simple fabrication process and a resolution of several tens of ${\mu}m$. Recently, SL technology has been applied to various areas, such as bioengineering and MEMS devices, due to the development of advanced materials. This technologycan be divided intothe scanning(SSL) and projection (PSL) types. In this paper, in stereolithography, parts are fabricated by curing photopolymeric resins with light. The application of stereolithography can now include fabricated parts. This process, called stereolithography, can fabricate parts by taking into account theirdegrees of geometry complexity. In particular, UV-LED stereolithography can perform quite rapid fabrication in which specific cross-sections are cured upon exposure to light.

A Study on the Mixed Mode of Gyros by FPGA Implementation (FPGA 구현을 통한 자이로의 혼합모드 연구)

  • Lho, Young-Hwan;Bang, Hyo-Chung
    • Journal of Institute of Control, Robotics and Systems
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    • v.8 no.1
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    • pp.54-59
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    • 2002
  • In the three-axis control of satellites by using on-board actuators, gyros are usually used to measure the attitude angles and angular rates. The gyros are operated by electronic parts and mechanical actuators. The digital components of the electronic parts consist of largely FPGA (Field Programmable Gate Array) as one of the methods for VLSI(Very Large Scale Integrated) circuit design, while the mechanical parts provide output signal directly by mechanical actuation of a spinning rotor. In this research, a mixed mode of gyro is implemented in FGA. In addition to the hardware implementation, the simulation study was conducted by using the SABER for the mixed mode simulator. Results for the practical implementation of the satellite ACS (Attitude Control System) interfaced with the data processing are also presented to validate the FPGA implementation.

Development of energy saving type life testing device for large machinery parts (에너지절감형 대형기계류부품용 수명시험장치의 개발)

  • Lee, Yong Bum;Shin, Suk Shin;Park, Jong Ho
    • Journal of Applied Reliability
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    • v.13 no.1
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    • pp.55-63
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    • 2013
  • For a reliability assessment of large machinery parts, reliable data should be obtained from testing many samples for a long time. However, in case of testing these samples, testing cost is excessive; in case of life test for long time, power consumption is high; and in case of accelerated test by over load, very high cost is required to build the life testing device. Especially it is very frequent that the expensive device's life has ended during a accelerated test by over load. In this study, the design mechanism of the life testing device which excels in energy saving during the reliability test of large machinery parts has been introduced.

Development of Translucent RP Material by Post-processing: Case Study of FDM (후가공을 통한 반투명 RP 재료의 개발: FDM의 예)

  • Jeong, Woo-Byok;Lee, Sun-Young;Ahn, Sung-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.9
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    • pp.1524-1530
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    • 2003
  • Translucent plastics are commonly used in packaging of mechanical and/or electrical components. Although Rapid Prototyping(RP) provides prototypes of various materials, translucent RP parts are not readily available from most RP processes. ABSi is one of the ABS materials available for Stratasys' FDM process, and the material had potential to be translucent. In this paper, two post-processing techniques were applied in order to increase optical transmissivity of the parts made of FDM's ABSi. First, elevated temperature condition was applied resulting in increased transmissivity while dimensional shrinkage was observed. Second, resin infiltration and surface sanding provided up tp 16 % transmissivity without shrinkage. These post-processes can be selectively applied to increase transmissivity of ABSi parts. Thus, translucent FDM part can be fabricated from regular FDM process followed by the post-processes developed in this study.

Robot-Human Task Sharing System for Assembly Process (조립 공정을 위한 로봇-사람 간 작업 공유 시스템)

  • Minwoo Na;Tae Hwa Hong;Junwan Yun;Jae-Bok Song
    • The Journal of Korea Robotics Society
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    • v.18 no.4
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    • pp.419-426
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    • 2023
  • Assembly tasks are difficult to fully automate due to uncertain errors occurring in unstructured environments. When assembling parts such as electrical connectors, advances in grasping and assembling technology have made it possible for the robot to assemble the connectors without the aid of humans. However, some parts with tight assembly tolerances should be assembled by humans. Therefore, task sharing with human-robot interaction is emerging as an alternative. The goal of this concept is to achieve shared autonomy, which reduces the efforts of humans when carrying out repetitive tasks. In this study, a task-sharing robotic system for assembly process has been proposed to achieve shared autonomy. This system consists of two parts, one for robotic grasping and assembly, and the other for monitoring the process for robot-human task sharing. Experimental results show that robots and humans share tasks efficiently while performing assembly tasks successfully.

Impedance-Control Based Peg-in-Hole Assembly with a 6 DOF Manipulator (6축 머니퓰레이터를 이용한 임피던스 제어 기반의 원형 펙 조립)

  • Kim, Byeong-Sang;Kim, Young-Loul;Song, Jae-Bok;Son, Seung-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.4
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    • pp.347-352
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    • 2011
  • The maximum accuracy of position control by using an industrial robot is about $100{\mu}m$, whereas the maximum tolerated imprecision in the position of precision parts is about several tens of micrometers. Therefore, it is very difficult to assemble parts by position control only. Moreover, in the case of precision assembly, jamming or wedging can easily occur because of small position/orientation errors, which may damage the parts to be assembled. To overcome these problems, we investigated a force control scheme that provides proper motion in response to the contact force. In this study, we constructed a force control system that can be easily implemented in a position-controlled manipulator. Impedance control by using an admittance filter was adopted to perform stable contact tasks. It is shown that the precision parts can be assembled well by adopting impedance control and blind search methods.

Analysis of Composite Microporosity according to Autoclave Vacuum Bag Processing Conditions (오토클레이브 진공포장법의 공정 조건에 따른 복합재의 미세기공률 분석)

  • Yoon, Hyun-Sung;An, Woo-Jin;Kim, Man-Sung;Hong, Sung-Jin;Song, Min-Hwan;Choi, Jin-Ho
    • Composites Research
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    • v.32 no.5
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    • pp.199-205
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    • 2019
  • The composite material has the advantage that the fibers can be arranged in a desired direction and can be manufactured in one piece. However, micro voids can be formed due to micro air, moisture or improper curing temperature or pressure, which may cause the deterioration in mechanical strength. In this paper, the composite panels with different thicknesses were made by varying the curing pressure in an autoclave vacuum bag process and their microporosities were evaluated. Microporosity was measured by image analysis method, acid digestion method, and combustion method and their correlation with ultrasonic attenuation coefficient was analyzed. From the test results, it was found that the acid digestion method had the highest accuracy and the lower the curing pressure, the higher the microporosity and the ultrasonic attenuation coefficient. In addition, the microporosity and the ultrasonic attenuation coefficient were increased as the thickness of the composite panel was increased at the same curing pressure.

A study on dynamic behavior of inner parts with non-operational shock in hard disk drive (하드 디스크 드라이브 비 동작 충격 시에 내부 파트들의 동 특성에 대한 연구)

  • Choi, Yong-Ho;Choi, Jonghak;Lim, Gun-Yeop;Seo, Junho;Park, No-Cheol
    • Transactions of the Society of Information Storage Systems
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    • v.9 no.2
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    • pp.32-35
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    • 2013
  • Nowadays, function related to anti-vibration and anti-shock of storage devices is required because of portability. Therefore, many hard disk drive (HDD) studies about external shock and vibration have been performed. Especially, many studies are performed with non-operational shock. Most studies have used the fixed condition between spindle system and base when they wanted to analyze dynamic behavior of inner parts in simulation. But spindle system has actually stiffness and damping coefficient. Maybe difference of value would be happened between fixed condition and spring condition. So, we measured FRF of spindle system to know stiffness and damping coefficient in HDD. And we studied on dynamic behavior of inner parts by using calculated stiffness and damping coefficient. As a result, we confirmed the difference as boundary condition of spindle system.