• 제목/요약/키워드: Mechanical load test

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나노다이아몬드가 첨가된 프라이팬 불소수지코팅의 Tribological 특성 연구 (A Study on the Tribological Characteristics of a Frying Pan Coated with PTFE and Nano-Diamond)

  • 이진호;김현수;윤한기;김태규
    • 한국해양공학회지
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    • 제23권6호
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    • pp.99-104
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    • 2009
  • PTFE has good mechanical and chemical stability at a wide range of temperatures and demonstrates a low friction coefficient value. PTFE is being used for self-lubricating parts in industry. But it shows a high wear rate. Thus, PTFE and nano-diamond powder were mixed into a composite and the wear properties of a PTFE coating layer on Al6061 was investigated. A ball-on-disk type of wear tester was used under a dry condition and different temperatures of oil. After the wear test, the wear track wasexamined by optical microscope. The PTFE-diamond showed the lowest friction coefficient (0.02) of all the lubricants in the experiments. The friction coefficient was shown to be directly related to the diamond powder in the PTFE coating. Adhesion estimations were performed by a scratch test, which is mainly used for coatings. The critical load between the coating and substrate was defined through analyses of the friction load, normal load curve, and acoustic emissions, along with optical microscope observations. The scratch test results showed that an import item (SWISS) gave the highest critical load values.

점하중시험법에 의한 반도체 기판용 실리콘 웨이퍼의 파괴강도 평가 (Evaluation of Fracture Strength of Silicon Wafer for Semiconductor Substrate by Point Load Test Method)

  • 이승미;변재원
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제16권1호
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    • pp.26-31
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    • 2016
  • Purpose: The purpose of this study was to investigate the effect of grinding process and thickness on the fracture strength of silicon die used for semiconductor substrate. Method: Silicon wafers with different thickness from $200{\mu}m$ to $50{\mu}m$ were prepared by chemical mechanical polishing (CMP) and dicing before grinding (DBG) process, respectively. Fracture load was measured by point load test for 50 silicon dies per each wafer. Results: Fracture strength at the center area was lower than that at the edge area of the wafer fabricated by DBG process, while random distribution of the fracture strength was observed for the CMPed wafer. Average fracture strength of DBGed specimens was higher than that of the CMPed ones for the same thickness of wafer. Conclusion: DBG process can be more helpful for lowering fracture probability during the semiconductor fabrication process than CMP process.

혼합하중을 받는 선회대 고정볼트의 피로분석에 관한 연구 (A Study of Fatigue Analysis for the Turntable Fixing Bolts Subjected to Mixed Load)

  • 최동훈;이도남;김재훈
    • 한국안전학회지
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    • 제37권5호
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    • pp.1-6
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    • 2022
  • In this study, to confirm the effects of the mixed load of normal and shear forces acting on a fixing bolt, fatigue design criteria were developed by varying the loading angle and conducting tensile and fatigue tests. After evaluating and comparing the test results under different loading angles, the evaluation criteria were selected. These evaluation criteria were then applied to develop the design criteria. An Arcan fixture was designed and manufactured to simultaneously apply a mixed load of normal and shear forces to the fixing bolt of a turntable, and a fatigue test was conducted. S-N diagrams for various loading angles were obtained, and a 1% P-S-N diagram of failure probability was determined using statistical processing techniques. Our results show that failures of the fixing bolt can be prevented using these diagrams as a basis for developing fatigue design criteria.

평행부를 갖는 링 시험편의 인장특성 고찰 (A Study on the Tensile Property of Ring Specimen Having Gauge Length)

  • 배봉국;구재민;석창성
    • 대한기계학회논문집A
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    • 제29권4호
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    • pp.555-562
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    • 2005
  • In this study, we tried to establish the method of evaluating the tensile properties of the ring specimen of Arsene which have gauge length. In this result, we verified the availability of central piece. We made ring specimens and devices such as central piece, pins, and clevises. A proper tensile speed was determined by pre-test. The result of main test was calibrated and compared with the result of FEM. To obtain the tensile properties from the ring test result, we observed two relationships: one is strain-displacement and the other is load ratio-displacement. The tensile properties could be evaluated by using these relationships.

PMMA 나노 기둥의 압축시험에 대한 분자동역학 해석 (Molecular Dynamics Simulation for Compression Test of PMMA Nano Pillars)

  • 김정엽;김재현;최병익
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.502-505
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    • 2007
  • PMMA has been extensively adopted in Nano Imprint Lithography(NIL). PMMA nano-structures experience severe mechanical load and deformation during NIL process, and understanding its mechanical behavior is very important in designing and optimizing NIL process. One of the most promising techniques for characterizing the mechanical behavior of nano structures is nano pillar compression test. In this study, the mechanical behaviors of PMMA pillars during compression test are analyzed using Molecular Dynamics. Two methods for simulation of PMMA nano pillars are proposed. The stress-strain relationship of nano-scale PMMA structure is obtained based on CVFF(Covalent Valence Force Fields) potential and the dependency of the applied strain rate on the stress-strain relationship is analyzed. The obtained stress-strain relationships can be useful in simulating nano-scale PMMA structures using Finite Element Method(FEM) and understanding the experimental results obtained by compression test of PMMA nano pillars.

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적응형 듀얼레벨 로드리미터 개발 (The Development of an Adjustable Dual-Level Load Limiter)

  • 이인범;강신유;김석현;유원화
    • 대한기계학회논문집A
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    • 제35권10호
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    • pp.1187-1191
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    • 2011
  • 이 응용논문에는 적응형 로드리미터에 대해 기술되어 있다. 적응형 로드리미터는 안전벨트의 구성품 중 하나이며, 이는 승객의 다양한 체중과 키에 따라 하중량을 고하중과 저하중으로 변환시킬 수 있는 장치이다. 최근, FMVSS 208규정은 다양한 더미크기에 대해 엄격한 안전기준을 요구하고 있다. 이에 따라 우리는 고하중 조건과 저하중 조건 시 각각 더미에 흉부 상해정도를 알아보았고, 실험을 통해서 벤치마킹모델의 하중조건을 확인하였다. 이를 토대로 적응형 듀얼레벨 로드리미터를 개발하여 성능 실험을 실시하였고, 유한요소해석을 통해 설계 개선점을 확인하였다.

송전용 고분자 애자의 정적 및 동적인 상태에서 장기 기계적 특성 연구 (A Study on the Long-term Mechanical Properties Under Static and Cyclic State of Composite Insulators for Transmission Lines)

  • 김수연;김영성;홍진영;박완기
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1998년도 추계학술대회 논문집 학회본부 C
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    • pp.869-871
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    • 1998
  • The extensive use of composite insulators for transmission lines can ultimately be justified only on long-term qualification tests. The actual load working on the insulator in the field is not static load but cyclic load. So in this paper, we discussed an examination of aging degradation by mechanical performance of composite insulators under static tension load and cyclic tension load. and also described useful approaches for analyzing their long term performance so as to develop reliable composite insulators. The static and cyclic tension load-time test data were examined by Weibull distribution for their capability of presuming long term performance. It was found that cyclic tension loads were more severe than static tension loads. The results also indicate that it may be relevant for an user to select composite insulators on basis of their performance under cyclic tension loads than static tension loads.

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수정된 하중비법을 이용한 배관 시험편의 균열 길이 계산 (Calculation of the Crack Length for a Pipe Specimen using the Modified Load Ratio Method)

  • 최정훈;구재민;석창성;허용;박재실
    • 대한기계학회논문집A
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    • 제33권12호
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    • pp.1375-1382
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    • 2009
  • The objective of this paper is to apply the load ratio method to the measurement of the crack length of the real scale pipe specimen. The load ratio method was modified and finite element analyses were performed to derive the relationship between the normalized compliance and the normalized crack length for the pipe specimen. In order to measure the crack length, the direct current potential drop method and the modified load ratio method were applied to the pipe test. The applicability of the modified load ratio method was confirmed by comparing the calculated crack length with the measured crack length from the pipe experiment.

항공기 조종면 부하재현장치의 운동 특성 해석 (Dynamic Characteristic Analysis of Aerodynamic Load Simulator English)

  • 남윤수
    • 대한기계학회논문집A
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    • 제25권3호
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    • pp.478-485
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    • 2001
  • A dynamic load simulator(DLS) which can reproduce on-ground the aerodynamic hinge moment of control surface is an essential rig for the performance and stability test of aircraft actuation system. By setting up load actuator as counter acting with the control surface driving actuator and designing an appropriate force control system for load actuator, DLS can be mechanized. Obtaining an accurate mathematical model for the DLS is the first step to successfully design an aerodynamic load replicati on system. Two theoretical models are presented and tested for their validities with the experimental results, which turns out to be not successful. An alternative way of using system identification approaches in investigated to develop a good nominal model for DLS dynamics, and suitable uncertainty bounds for this nominal model are proposed with the consideration of experimental results.

유압식 부하 시뮬레이터의 설계에 관한 연구 (Study for the Design of Hydraulic Load Simulator)

  • 이성래;김형의;문의준
    • 대한기계학회논문집
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    • 제18권1호
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    • pp.44-52
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    • 1994
  • Load simulator is essential to test and quality the performance of various control systems. It is good time to introduce a method to design and analyze the load simulator or since many research centers and industrial companies are trying to buy or design the load simulator. The stability, accuracy and response speed of the simulator are represented by the system parameters such as the hydraulic motor characteristics, the servovalve characteristics, supply pressure, rotational inertia, rotational spring constant, sensor and controller gains. Two design examples are shown here. A load simulator for a position control system and that for a velocity control system are designed. The goodness of the proposed method is verified by the digital computer simulations.