• Title/Summary/Keyword: Mechanical load test

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The Effect of Residual Stresses on Surface Failure and Wear (잔류응력의 표면파손과 마멸에 대한 영향)

  • Lee, Yeong-Je;Kim, Jin-Uk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.4
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    • pp.677-682
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    • 2002
  • Break-in is an intentional treatment to enhance the performance life of machinery parts and to maintain static friction behavior. Most studies on break-in have concerned only about surface conditions such as roughness or film formation. But the exact mechanism of break-in has not been found yet. Friction, scuffing behavior and wear of AISI 1045 were studied in relation to break-in and residual stress. The cylinder-on-disk type tribometer was used with the line-contact geometry. Scuffing tests were carried out using a constant load of 730N. In the break-in procedure the step load was applied from 100N to 200N. In this experiment, it was found that the break-in helps compressive residual stress to be formed well enough to enhance the scuffing life during the scuffing test. Specimens that had high compressive residual stress induced by shot-peening show better wear resistance than those were not shot-peened. Results of scuffing test, break-in procedure and wear amount in relation to residual stress have been discussed.

Evaluation of Fracture Toughness Using Small Punch Test for Aluminum 6061-T6 Type-3 Cylinder Liner (소형펀치시험법을 이용한 알루미늄 6061-T6 Type-3 용기 라이너의 파괴인성 평가)

  • Ma, Young-Wha;Lee, Seong-Hoon;Yoon, Kee-Bong
    • Journal of the Korean Institute of Gas
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    • v.15 no.4
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    • pp.21-26
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    • 2011
  • Type-3 cylinder liner has a limitation of machining the standard specimen for fracture toughness test because it has approximately 5 mm in thickness as well as a curvature. Hence, it needs to be employed a miniature specimen test technique to evaluate fracture toughness of the cylinder liner. In this study, small punch (SP) test method was employed to evaluate fracture toughness of the cylinder liner. Load-displacement curve result measured from the SP test showed that the liner material was failed during membrane stretching in the general SP load-displacement curve. Additionally, it was shown that liner material was isotropic although the amount of plastic deformation was different depending on the direction due to manufacturing process characteristics. Fracture toughness, $J_{Ic}$, was evaluated using the SP test data. The value of fracture toughness obtained was $13.0kJ/m^2$. This value was similar to that of the same kind of materials. Therefore, the fracture toughness evaluated using the SP test data was reasonable.

A Comparison of the Wind Resistance Characteristic of a Container Crane According to the Increase to the Lifting Capacity (권상용량 증가에 따른 컨테이너 크레인의 내풍특성 비교)

  • Lee, Seong-Wook;Kim, Hyung-Hoon;Han, Dong-Seop;Han, Geun-Jo;Kim, Tae-Hyung
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.204-209
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    • 2007
  • This study was carried out to analyze the effect of wind load on the structural stability of a container crane according to the increase of the lifting capacity using wind tunnel test and provided a container crane designer with data which can be used in a wind resistance design of a container crane assuming that a wind load at 75m/s wind velocity is applied on a container crane. Data acquisition conditions for this experiment were established in accordance with the similarity. The scale of a container crane dimension, wind velocity and time were chosen as 1/200, 1/13.3 and 1/15. And this experiment was implemented in an Eiffel type atmospheric boundary-layer wind tunnel with $11.52m^{2}$ cross-section area. Each directional drag and overturning moment coefficients were investigated.

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Study on a loading mechanism for fixed ratio traction drives (고정 감속비트랙션 드라이브의 압부력 발생장치에 대한 연구)

  • Kim, Sung-Yeol;Kim, Bae-Jin;Park, Dae-Hyun;Oh, Se-Hoon
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1212-1218
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    • 2003
  • A novel loading mechanism of wedge roller type has been developed. This type traction drive has long system life and high efficiency by changing the pre-load on a contact point. And this loading mechanism does not need precision machining. So it has, as opposed to the conventional loading mechanism, an advantage in saving manufacturing cost. In this paper, by analyzing pre-load generating mechanism, spring pre-load and the roller size are defined and the stress on the contact point by pre-load is calculated. On the basis of this analysis, the model of wedge roller type traction drive for the test is made and was carried out its performance test. It can transmit input torque up to 1.5 N m, with high efficiency over 91% up to 98%, with slip rate under 2.5%.

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Traring instability of crack based on J-integral (J-적분을 이용한 균열 찢어짐 불안정성에 관한 연구)

  • Lee, Hong-Seo;Kim, Hui-Song
    • Journal of the Korean Society for Precision Engineering
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    • v.6 no.3
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    • pp.78-89
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    • 1989
  • Applicability of tearing modulus based on J-integral proposed by Paris et al is investigated using compact tension specimens of strutural alloy steel (SCM4). Both general fracture test and instability fracture test are performed. The applied tearing modulus, ( $T_{j}$)app estimated from the real load vs. crack growth curve measured from experiments are compared with that estimated from the limit load vs. crack growth curve. The results are : (1) the $T_{j}$parameter could be applied to predict crack growth instability : (2) The use of ( $T_{j}$)app estimated from the load vs. crack growth curve, proposed in this study could be well predicted crack growth instability instead of that estimated form the limit load vs. crack growth curve.e.

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Effect of load upon the abrasive wear characteristics of glass fiber reinforced polyurethane composites (하중변화에 따른 GF/PUR 복합재료의 연삭마모특성)

  • Koh, Sung-Wi
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.46 no.4
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    • pp.495-502
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    • 2010
  • The effect of load and sliding speed on abrasive wear characteristics of glass fiber/polyurethane (GF/PUR) composites were investigated at ambient temperature by pin-on-disc friction test. The friction coefficient, cumulative wear volume and surface roughness of these materials against SiC abrasive paper were determined experimentally. Experimental results showed that the surface roughness of the GF/PUR composites was increased as applied load was higher in wear test. The cumulative wear volume tended to increase nonlinearly with increase of sliding distance and depended on applied load and sliding speed for these composites. It could be verified by scanning electric microscopy (SEM) photograph of surface tested that major failure mechanisms were lapping layers, ploughing, delamination, deformation of resin and cracking.

Shear Behavior of Polymer Cement High Strength Concrete Beams Mixed with Steel Fiber (강섬유 혼입 폴리머 시멘트 고강도 콘크리트 보의 전단거동)

  • 곽계환;박종건;곽경헌
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.44 no.1
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    • pp.93-102
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    • 2002
  • Steel fiber and polymer are used widely for reinforcement material of RC structures because of its excellences of the durability, serviceability as well as mechanical properties. The purpose of this study is to investigate the shear behavior of polymer cement high strength concrete beams mixed with steel fiber. The compressive strength of concrete was based on the 100$\times$200 mm cylinder specimens. The compressive strength of concrete are 320$kgf/cm^2$, 436 $kgf/cm^2$ and 520 $kgf/cm^2$ in the 28 days. The static test was carried out to measure the ultimate load, the initial load of flexural and diagonal cracking, crack patterns and fracture modes. Also, load-strain and load-deflection examined. During the test cracks were sketched against the load values according to the growth of crack. result are as follows; (1) The failure modes of the specimens are increased in rigidity and durability with mixing steel fiber and polymer. (2) The load of initial crack was similar a theory of shear-crack strength. (3) The deflection and strain at failure load of Polymer-steel fiber high strength concrete beams were increased, improving the brittleness of the high strength concrete.

Fatigue Characteristics of Bicycle Frames Depending on Types and Materials (자전거 프레임의 소재 및 종류에 따른 피로특성)

  • Kwon, Kyoung-Bae;Cheong, Seong Kyun
    • Journal of the Korean Society of Safety
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    • v.32 no.5
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    • pp.8-12
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    • 2017
  • Bicycles are very popular sporting goods in these days. Thus, the durability of bicycles is very important for the safety of bicyclists. It is well known that a bicycle frame is a major component which is essential to the safety and performance of a complete bicycle. In this study, the durability of bicycle frames were experimentally investigated under the fatigue load. Eighty bicycle frames with different types and materials were prepared and tested according to EN standards. Three kinds of fatigue loads, that is, pedalling, vertical and horizontal fatigue load, which occur constantly during riding a bicycle, were applied to the bicycle frames. The experimental results show that the horizontal fatigue load was the severest mode to pass EN standard. The pass ratio of horizontal fatigue load test was 45.2%, while the pass ratio of vertical fatigue load test was 100%. Most of cracks were found at the right side of bottom bracket shell and at the intersection area between head tube and down tube. It seems that the experimental results can be applied to improve the safety and performance of a bicycle frame.

Multiple-Hole Effect on the Performance of a Sparger During Direct Contact Condensation of Steam

  • Seok Cho;Song, Chul-Hwa;Chung, Heung-June;Chun, Se-Young;Chung, Moon-Ki
    • Journal of Mechanical Science and Technology
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    • v.15 no.4
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    • pp.482-491
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    • 2001
  • An experimental study has been carried out to investigate an I-type sparger-performance in view of pressure oscillation and thermal mixing in a pool. Its pitch-to-hole diameter, P/D, varies from 2 to 5. The test conditions are restricted to the condensation oscillation regime. In the present study, two different hole patterns, staggered and parallel types, are employed under various test conditions. The amplitude of the pressure pulse shows a peak for pool temperatures of 45∼85$\^{C}$, which depends on P/D and the steam mass flux. The effect of hole pattern on the pressure load is smaller than that of P/D. The dominant frequency increases with the subcooling temperature of pool water and P/D. A correlation for the dominant frequency is proposed in terms of the pitch-to-hole diameter ratio and other dimensionless thermal hydraulic parameters.

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