• Title/Summary/Keyword: Mechanical grinding

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Turning of Si3N4 ceramics preheated by Laser (레이저 예열에 의한 $Si_3N_4$ 세라믹스의 선삭가공)

  • Kim, S.W.;Lee, J.H.;Seo, J.;Shin, D.S.
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1493-1498
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    • 2007
  • Silicon Nitride ($Si_3N_4$), which is widely used in a variety of applications, is hard-to-machine due to its high hardness. At high temperature (e.g. above $1000^{\circ}C$), however, the machinability can be greatly improved. In this work, we used a $CO_2$ laser with a high absorptivity to $Si_3N_4$ of 0.9 to preheat the surface of a rothting $Si_3N_4$ rod. Preheating and turning of $Si_3N_4$ was executed at the same time. The result of machining was MRR of $8.0mm^3/s$ that is four times faster than normal grinding. Continuous chip formation was observed by a microscope.

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Evaluation of water holding property for applying a cosmetic moisturizer from oil palm trunk CNF (오일 팜 수간 유래 CNF (cellulose nanofibrils)의 화장품 보습제 적용을 위한 보습력 평가)

  • Song, Woo-Yong;Shin, Soo-Jeong
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.48 no.2
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    • pp.91-98
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    • 2016
  • Cellulose nanofibrils (CNF) was made from oil palm trunk (OPT) with soda-anthraquinone pulping, chlorine dioxide bleaching, carboxymethylation, followed by mechanical grinding. Size of this CNF was 16-40 nm of width confirmed by TEM. To evaluate CNF from OPT as cosmetics raw materials for moisturizing component, water holding properties was compared with hyaluronic acid and collagen. CNF from OPT had better water holding property than collagen or hyaluronic acid whether phenoxyethanol was added as antiseptic or without additive.

Double Enveloping Worm Thread Tooth Machining Study using Full Face Contact Cutting Tool (전체면 접촉 절삭공구를 이용한 장구형 웜나사 치형가공 연구)

  • Kang, S.J.;Kim, Y.H.
    • Transactions of Materials Processing
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    • v.29 no.3
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    • pp.144-150
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    • 2020
  • In this paper, we propose the generation of a double enveloping worm thread profile with a non-developable ruled surface. Thread surface machining cuts all the way from the tip to the tooth root at one time, like full-face contact machining, rather than cutting several times like point machining. This cutting can reduce the cutting duration and achieve the smooth surface that does not require a grinding process for the threaded surface. The mathematical model of the cutting process was developed from theoretical equations, and the tooth surface was generated using two parameters and modeled in the CATIA using the generated Excel data. Additionally, the machining process of the worm was simulated in a numerical control simulation system. To verify the validity of the proposed method, the deviation between the modeling and the workpiece was measured using a 3D measuring machine.

Synthesis of nano-size titanium hydride powder at room temperature with RMG (상온에서 RMG법에 의한 타이타늄 수소화분말의 제조)

  • Choi, Seung-Jun;Choi, Jeon;Cho, Sung-Wook;Park, Choon-Nyeon
    • Journal of Hydrogen and New Energy
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    • v.14 no.4
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    • pp.313-320
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    • 2003
  • 볼밀링법을 이용하여 타이타늄 스펀지와 칩 또는 스크랩으로부터 상온애서 직접 타이타늄 수소와 분말을 재조하는 실험을 행하였다. 실험결과 진공중에서 볼링을 행한 타이타늄 스펀지와 칩의 경우 24시간외 후 합금분말의 크기는 약 20 um 정도의 크기를 갖는 것을 확인하였다. 그러나 수소화 분위기에서 볼밀링을 행한 경우에 12시간 후 수소화분말의 입도는 0.1-0.2 um로 극히 미세한 합금 분말이 제조되었다. 수소분위기에서의 볼밀링에 의한 타이타늄 분말제조는 기존의 방법에 비해 열을 가하지 않고 타이타늄 수소화분말을 얻을 수 있다는 장점과 나노크기의 미세한 수소화 분말을 얻을 수 있음을 알 수 있었다.

Thinning of SDB SOI by electrochemical etch-stop (전기화학적 식각정지에 의한 SDB SOI의 박막화)

  • Chung, Yun-Sik;Chung, Gwiy-Sang
    • Proceedings of the KIEE Conference
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    • 2001.07c
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    • pp.1369-1371
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    • 2001
  • This paper describes on thinning SDB SOI substrates by SDB technology and Electro-chemical etch-stop. The surface of the fabricated SDB SOI substrates is more uniform than that grinding or polishing by mechanical method, and this process is possible to accurate SOI thickness control. During Electrochemical etch-stop, leakage current versus voltage curves were measured for analysis of the open current potential (OCP) point and the passivation potential (PP) poin and determinated to anodic passivation potential. The surface roughness and selectively controlled thickness of the fabricated SOI substrates were analyzed by using AFM and SEM, respectively.

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Fabrication of SOl Structures For MEMS Application (초소형정밀기계용 SOl구조의 제작)

  • Chung, Gwiy-Sang;Kang, Kyung-Doo;Chung, Su-Tae
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.05b
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    • pp.301-306
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    • 2000
  • This paper describes on the fabrication of a SOI substrate by SDB technology and electrochemical etch-stop. The surface of the thinned SDB SOI substrate is more uniform than that of grinding or polishing by mechanical method, and this process was found to be a very accurate method for SOI thickness control. During electrochemical etch-stop, leakage current versus voltage curves were measured for analysis of the open current potential(OCP) point, the passivation potential(PP) point and anodic passivation potential. The surface roughness and the controlled thickness selectivity of the fabricated a SDB SOI substrate were evaluated by using AFM and SEM, respectively.

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Hybrid Machine with Open Architecture Controller (개방형 CNC를 응용한 하이브리드 머신 개발)

  • 김선호;김동훈;박정환;고태조;구태중
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.338-342
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    • 2003
  • Hybrid machine is based on hardware technologies of machine tool and software technologies of open architecture controller. In machining technology, combination technology of turning, milling, and grinding and in machining energy technology. combination of mechanical, electrical, and chemical technology are developed. This paper describes hybrid machine technology for combination of machining, on-machine measurement, on-machine CAM, and on-machine remote monitoring and control in open architecture controller environment. For on-machine measurement, non-contact measurement technology based on CAD information is developed. For on-machine CAM, interactive CAM program for automatic NC program generation and tool path simulation is developed. For generation on-machine remote monitoring and control, suitable interface method between web program and CNC is proposed. The developed hybrid machine technology is implemented in 3 axes milling machine for evaluation of operablity.

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A Study on the Establishment of Proper Metalworking Fluids Supply Method to Reduce the amount Used (절삭유 사용량의 억제를 위한 적절한 공급 방식의 설정을 위한 연구)

  • 강재훈;송준엽;송철원;최종호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1803-1806
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    • 2003
  • Metalworking fluids (MWFs) are fluids used during machining and grinding to prolong the lift of the tool, carry away debris, and protect the surfaces of work pieces. These fluids reduce friction between the cutting tool and the work surface. reduce wear and galling, protect surface characteristics, reduce surface adhesion or welding and carry away generated heat. Workers can be exposed to MWFs by inhaling aerosols (mists) and by skin contact with the fluid. Skin contact occurs by dipping the hands into the fluid, splashes, or handling workpieces coated with the fluids. The amount of mist generated (and the resulting level of exposure) depends on many factors. To reduce the environmental pollution wastes and the potential health risks associated with occupational exposures to MWFs, it is required to establish optimum MWFs supply method and condition with minimum quantity in all over the mechanical machining field including high-speed type heavy cutting process.

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Ultra Miniature Eddy Current Sensor with 3 Axes for On-Machine-Measurement (기상측정용 3축 구조의 초소형 와전류 센서 개발 및 평가)

  • Kim, Sun-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.3
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    • pp.27-32
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    • 2010
  • The OMM(On-Machine-Measurement) system has many advantages compare to conventional measurement in the way the time and cost. But, the sensor suitable to OMM system is restrictive use. Touch trigger probe sensor has long time for measurement and non-contact sensor has directional demerit. Because the long mechanical parts such as gear and lead screw for pump, injector and machine tools has big and heavy, unclamp and transferring for measurement in machining process is very difficult. This paper presents a development of ultra miniature eddy current displacement sensor with 3 axes for On-Machine-Measurement system. The accuracy of the sensor is experimentally proved in the grinding machine. In experimental results, the accuracy has under ${\pm}5\;{\mu}m$.

Development of a hull-plate moving robot with permanent magnets (영구자석을 이용한 선체 외판 주행 로봇 개발)

  • Kim, Eun-Young;Lee, Dong-Hoon;Kim, Ho-Kyeong
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.990-995
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    • 2008
  • During the ship's construction process, most high place workings have been carried out by human power, like welding, grinding and so on. Because of the ability to relieve human beings from these, the need of developing a hull-plate moving robot has been rising. This paper describes a hull-plate moving robot, using magnet modules as the adhesive method. Magnet modules maintain the magnetic force between hull-plate and magnets constantly. So that allows the robot to perform movements on the curved plate without the loss of adhesive force. The robot consists of driving motors, control system and magnet modules. The performance of the robot is verified on the curved plate.

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