• Structural Engineering and Mechanics
• /
• 제17권3_4호
• /
• pp.331-346
• /
• 2004

A new sensor system is proposed for measuring damage indexes. The damage index is a physical value that is well correlated to a critical damage in a device or a structure. The mechanism proposed here utilizes elastic buckling of a thin wire and does not require any external power supply for memorizing the index. The mechanisms to detect peak strain, peak displacement, peak acceleration and cumulative deformation as examples of damage indexes are presented. Furthermore, passive and active wireless data retrieval mechanisms using electromagnetic induction are proposed. The passive wireless system is achieved by forming a closed LC circuit to oscillate at its natural frequency. The active wireless sensor can transmit the data much further than the passive system at the sacrifice of slightly complicated electric circuit for the sensor. For wireless data retrieval, no wire is needed for the sensor to supply electrical power. For the active system, electrical power is supplied to the sensor by radio waves emitted from the retrieval system. Thus, external power supply is only needed for the retrieval system when the retrieval becomes necessary. Theoretical and experimental studies to show excellent performance of the proposed sensor are presented. Finally, a prototype damage index sensor installed into a 7 storey base-isolated building is explained.

• International Journal of Precision Engineering and Manufacturing
• /
• 제2권2호
• /
• pp.38-47
• /
• 2001

This paper decribes the development of computer-aided design of a very precise progressice die for lead frame of semiconductor chip. The approach to the system is based on knowledgr-based rules. Knowledge of fie이 experts. This system has been written in AutoLISP using AutoCAD ona personal computer and the I-DEAS drafting programming Language on the I-DEAS mater series drafting with on HP9000/715(64) workstation. Data exchange between AutoCAD and I-DEAS master series drafting is accomplished using DXF(drawing exchange format) and IGES(initial graphics exchange specification) files. This system is composed of six main modules, which are input and shape treatment, production feasibility check, strip layout, data conversion, die layout, and post processing modules. Based on Knowledge-based rules, the system considers several factors, such as V-notches, dimple, pad chamfer, spank, cavity punch, camber, coined area, cross bow, material and thickness of product, complexities of blank geometry and punch profiles, specifications of available presses, and the availability of standard parts. As forming processes and the die design system using 2D geometry recognition are integrated with the technology of process planning, die design, and CAE analysis, the standardization of die part for lead frames requiting a high precision process is possible. The die layout drawing generated by the die layout module s displayed in graphic form. The developed system makes it possible to design and manufacture lead frame of a semiconductor more efficiently.

• Composites Research
• /
• 제33권2호
• /
• pp.61-67
• /
• 2020

프리폼 성형은 섬유 직조물을 이용한 RTM 성형에 있어서 매우 중요한 부분을 차지하고 있다. 탄소 섬유 직조물의 프리폼의 변형은 소재의 강도에 영향을 미치며, 그 중 전단 잠김 각도를 넘어서는 힘이 작용하게 되면 제품에 주름이 발생되어 RTM공정 시 불량발생의 원인이 된다. 그러므로 본 연구에서는 탄소섬유직조물의 전단변형 허용치를 정량화하고 실제 직조물의 성형과 수치모사를 이용하여 성형 특성을 검증하고자 한다. 그 결과 섬유 방향의 설정에 따른 주름의 특성을 확인하고 그 결과를 평가하였다. 앞에 언급한 물성 측정 결과들을 이용하여 수치해석을 수행하였고, 이 결과를 실험 결과와 비교 분석하였다.

• 항공우주시스템공학회지
• /
• 제15권5호
• /
• pp.1-7
• /
• 2021

Ti-6Al-4V 티타늄 합금은 무게 대비 우수한 강도와 고온 강도 특성 때문에 수요가 증가하고 있지만 상온에서 낮은 성형성 때문에 고온으로 성형을 해야 한다. 현재 진행된 고온 성형 연구는 하부 금형을 가열하여 시편을 가열하는 방식이기 때문에 제약이 많다. 기존 고온 성형 방식과 다르게 제품을 국부적으로 가열할 수 있는 고주파 유도가열을 적용한다면 가공의 효율성을 높일 수 있을 것으로 예상된다. 또한 공정 기술 개발 시 신뢰도 높은 해석 기법으로 미리 공정을 시뮬레이션한다면 시간과 비용을 절약할 수 있다. 본 논문에서는 고주파 유도가열을 이용하여 Ti-6Al-4V 합금을 가열하였고 실험 결과와 전자기-열전달 연동 해석 결과를 비교하여 해석의 신뢰도를 판단하였다.

• 한국기계가공학회지
• /
• 제18권7호
• /
• pp.83-89
• /
• 2019

In the conventional casting and forging method, there is a disadvantage that a mold is an essential addition, and a production cost is increased when a small quantity is produced. In order to overcome this disadvantage, a metal 3D printing production method capable of directly forming a shape without a mold frame is mainly used. In particular, overseas research has been conducted on various materials, one of which is a metal printer. Similarly, domestic companies are also concentrating on the metal printer market. However, In this case of the conventional metal 3D printing method, it is difficult to meet the needs of the industry because of the high cost of materials, equipment and maintenance for product strength and production. To compensate for these weaknesses, printers have been developed that can be manufactured using sand mold, but they are not accessible to the printer company and are expensive to machine. Therefore, it is necessary to supply three-dimensional casting printers capable of metal molding by producing molds instead of conventional metal 3D printing methods. In this study, we intend to reduce the unit price by replacing the printing method used in the sand casting printer with the FDM method. In addition, Ag paste is used to design the output conditions and enable ceramic printing.

• 한국산학기술학회논문지
• /
• 제19권3호
• /
• pp.147-154
• /
• 2018

본 논문은 흔히 핫스탬핑 공법으로 알려진 냉각수로가 있는 핫폼 금형의 설계 데이터를 신속히 생성하는 지원 시스템 개발에 초점을 둔다. 현장에서의 핫폼 금형의 설계조건과 설계 프로세스 분석을 통해 설계지원 시스템의 핵심기능들을 도출하고, 이를 기반한 새로운 핫폼 금형의 설계 프로세스를 제안 한다. 개발한 설계 지원 시스템은 핫폼 금형의 3차원 형상 모델과 2차원 도면을 생성하는 두 개의 모듈로 구성된다. 핫폼 금형의 3D 모델링 자동화 모듈은 CATAI V5 Knowledgeware를 기반한 CATAI 템플릿 모델 형태로 구현하였다. 이 모듈은 성형 곡면형상, STEEL(금형 Product를 구성하는 파트) 개수와 냉각수로의 개수에 대응하여 냉각수로를 포함한 핫폼금형의 3D 모델을 자동으로 생성한다. 또한 냉각수로의 위치와 자세를 편집하는 기능과 성형곡면과 냉각수로 사이의 거리에 대한 구속조건 만족여부를 판별하는 기능을 제공한다. 두 번째 모듈인 2D 가공도면을 자동 생성하는 모듈은 CAA(CATIA SDK)와 Visual C++를 활용하여 CATIA CAD시스템에 이식 가능한 플러그인 형태로 개발 하였다. 제안하는 방법의 성능을 평가하기 위해 사용자 정의 시나리오 기반 소프트웨어 테스트를 수행하였다. 실험결과 제안하는 방법은 수작업 기반의 전통적인 방법에 비해 설계 오류 없이 약 29배 빠르게 핫폼 금형 3D모델과 홀테이블을 포함하는 가공도면을 생성하였다.

• 한국소음진동공학회논문집
• /
• 제24권2호
• /
• pp.108-116
• /
• 2014

With the increasing the importance of emotional quality of vehicle, the sound quality of systems with electric motor components has become increasingly important. Electric motors are used for windows, seats, sun roof, mirrors, steering columns, windshield wiper and climate control blowers, etc. In this paper, a study was conducted to identify sound quality factors that contribute to customer's satisfaction and preference of the window lift system. Jury test for subjective evaluation was carried out and sound quality index was developed. Averaged sound pressure level and sharpness were significant factors when glass moves down. Also, maximum loudness at stop section and averaged loudness were significant factor when glass moves up. Next, noise source identification was carried out using beam forming method during glass transferred section and impulsive noise at stop section. Several improvement methods were applied using the source identification result. And finally, the degree of sound quality improvement was judged using sound quality index.

• 한국전산유체공학회지
• /
• 제18권4호
• /
• pp.74-81
• /
• 2013

A numerical design analysis is conducted to search for an optimal shape of outlet in a rotating-disk CVD reactor. The goal is to suppress flow recirculation that has been found in a reactor having a sudden expansion of flow passage outside of the rotating disk. In order to streamline gas flow, the sidewall at which the flow in the Ekman layer is impinged, is tilted. The axisymmetric laminar flow and heat transfer in the reactor are simulated using the incompressible ideal gas model. For the conventional vertical sidewall, the flow recirculation forming in the corner region could be expanded into the interior to distort the upstream flow. The numerical results show that this unfavorable phenomenon inducing back flow could be dramatically suppressed by tilting the sidewall at a certain range of angle. The assessment of deviation in deposition rate based on the characteristic isotherm illustrates that the sidewall tilting may expand the domain of stable plug-like flow regime toward higher pressure. A physical interpretation is attempted to explain the mechanism to suppress flow recirculation.

• 한국실내디자인학회논문집
• /
• 제21권2호
• /
• pp.74-83
• /
• 2012

This study is an historical consideration about the modern discourse of Japanese spacial tradition driven from cultural background. The purpose of this study is to establish a cartographic map of historical progress, and to shed light on the forming of identity in Japanese traditional space design on the schizo-analytical aspect. It adopts F. Guattari's psychoanalytic theory to the structural analysis of Japanese traditional space design. The process of this study is illustrated as follows: At first, it mentions Guattari's theory of Mechanical Unconscious, Schizo-analysis, Cartography, and Abstract machine as theoretical background. And, it considers the identity of Japanese traditional space constructed by various cultural sign over a long period of time as the statement of apriority. Secondly, it clarifies semiologic generation of Japanese traditional space design based on the analysis of spacial morphemes about each design stemmed from modernization process of Japan. Thirdly, it ascertains semiologic topography the representamens draw, i.e. schizo-analytic cartography from synchronic and diachronic point of view. Fourthly, it analyses traditional discourse structure in terms of generative schizo-analysis and transformational schizo-analysis with four categories- object, style, concept, strategy. Through this process, it studies the reproduction of Japanese tradition in terms of the 'social organization', and explores the way vitalized on the space-time coordinate system by the schizo-analysis of the mechanical unconscious. In conclusion, it clarifies Generative-schizo is accomplished in the level of formulating representamen, and Transformational-Schizo involves experimental mind that induce implantation of the heteromorphic elements and avant-garde experiments of abstract mechanical operation in the schizo-analysis of Japanese traditional space design. The significance of this study is to arrange an opportunity of introspection on Korean-ness seriously from inspecting logic of Japan-ness closely in traditional space design.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2005년도 춘계학술대회 논문집
• /
• pp.485-488
• /
• 2005

Most metals are polycrystalline material whose deformation is dominated by the slip system. During the deformation process, orientation of slip systems is rearranged with preferred orientations, leading to deformation-induced crystallographic texture which is called deformation texture. Depending on the texture development, the property of material can be changed. The rate-independent crystal plasticity which is based on the Schmid law as a yield function causes a non-uniqueness in the choice of active slip systems. In this work, to avoid the slip system ambiguity problem, rate-independent crystal plasticity model based on the smooth yield surface with rounded-off corners is adopted. In order to simulate the polycrystalline material under plastic deformation, we employ the Taylor model of polycrystal behavior that all the grains are assumed to be subjected to the macroscopic velocity gradient. Rigid-plastic finite element program based on this rate-independent crystal plasticity is developed to predict the grain-level deformation behavior of FCC metals during metal forming processes. In the finite element calculation, one integration point is considered as a crystalline aggregate which has a number of crystals. Macroscopic behavior of material can be deduced from the behavior of aggregates. As applications, the extrusion processes are simulated and the changes of mechanical properties are predicted.