• Title/Summary/Keyword: Mechanical fault

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Development of Diagnosis System for LNG Pump (LNG 펌프 고장 진단 시스템 개발)

  • Hong S. H.;Lee Y. W.;Hwang W G.;Ki Ch. D.;Kim Y. B.
    • Journal of the Korean Institute of Gas
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    • v.2 no.3
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    • pp.88-95
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    • 1998
  • Vibration analysis of rotating machinery can give an indication of possible faults thus allowing maintenance before further damage occurs. Current predictive maintenance system installed in Pyung-tak has the ability to diagnose the mechanical problems within the LNG Pump when the vibration exceeds preset overall alarm levels. In this study, LNG pump auto-diagnosis system based upon Windows NT and DSP Board is developed. This system analysis velocity signal acquired from dual accelerometer input monitor system to diagnose pump condition. Many plots which display machine condition are shown and features of vibration are stored in every time. If the fault is found, the system diagnoses automatically using expert system and trend monitoring. Operator checks pump condition intuitively using personal computer monitor.

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Effects of Alloying Elements(C, Si) and Hot-Rolling on Damping Capacity and Mechanical Properties of Fe-17%Mn Alloys (Fe-17%Mn 합금의 진동감쇠능과 기계적 성질에 미치는 합금원소(C, Si) 및 열간압연의 영향)

  • Kim, J.C.;Han, D.W.;Back, J.H.;Kim, T.H.;Baik, S.H.;Lee, Y.K.
    • Journal of the Korean Society for Heat Treatment
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    • v.18 no.2
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    • pp.99-104
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    • 2005
  • In this study, the effects of C and Si on damping capacity and mechanical properties of as-cast and as-rolled Fe-17%Mn alloys were investigated as a basic study for the purpose of the commercialization of the alloy. The $M_s$ temperature of ${\gamma}{\rightarrow}{\varepsilon}$ martensitic transformation in Fe-17%Mn alloy was decreased with increasing C and Si contents, resulting in the less volume fraction of ${\varepsilon}$ martensite. The damping capacity was also decreased with increasing alloying content because of less ${\varepsilon}$ amount and the reduction in mobility of the damping sources such as the stacking fault boundaries and ${\gamma}/{\varepsilon}$ interfaces due to the pinning effect by alloying elements. The mechanical properties of as-rolled alloys were superior to those of as-cast alloys probably because of finer ${\gamma}$ grains, larger amount of ${\varepsilon}$ martensite, and chemical homogeneity.

Detection and Identification of CMG Faults based on the Gyro Sensor Data (자이로 센서 정보 기반 CMG 고장 진단 및 식별)

  • Lee, Jung-Hyung;Lee, Hun-Jo;Lee, Jun-Yong;Oh, Hwa-Suk;Song, Tae-Seong;Kang, Jeong-min;Song, Deok-ki;Seo, Joong-bo
    • Journal of Aerospace System Engineering
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    • v.13 no.2
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    • pp.26-33
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    • 2019
  • Control moment gyro (CMG) employed as satellite actuators, generates a large torque through the steering of its gimbals. Although each gimbal holds a high-speed rotating wheel, the wheel imbalances induces disturbance and degrades the satellite control quality. Therefore, the disturbances ought to be detected and identified as a precaution against actuator faults. Among the method used in detecting disturbances is the state observers. In this paper, we apply a continuous second order sliding mode observer to detect single disturbances/faults in CMGs. Verification of the algorithm is also done on the hardware satellite simulator where four CMGs are installed.

A Study on the Mechanical Properties of Duplex Stainless Steel Weldment According to Mo Contents

  • Bae, Seong Han;Lim, Hee Dae;Jung, Won Jung;Gil, Woong;Jeon, Eon Chan;Lee, Sung Geun;Lee, Hyo Jong;Kim, In Soo;Lee, Hae Woo
    • Korean Journal of Metals and Materials
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    • v.50 no.9
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    • pp.645-651
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    • 2012
  • This study investigated changes in phase fraction caused by the addition of Mo, as well as the subsequent behaviour of N and its effect on the mechanical properties of welded 24Cr-N duplex stainless steel weld metals. Filler metal was produced by fixing the contents of Cr, Ni, N, and Mn while adjusting the Mo content to 1.4, 2.5, 3.5 wt%. The delta ferrite fraction increased as the Mo content increased. In contrast, the ${\gamma}$ fraction decreased and changed from a round to an acicular shape. Secondary austenite (${\gamma}^{\prime}$) was observed in all specimens in a refined form, but it decreased as the Mo content increased to the extent that it was nearly impossible to find any secondary austenite at 3.5 wt% Mo. Both tensile and yield strengths increased with the addition of Mo. In contrast, the highest value of ductility was observed at 1.41 wt% Mo. At all temperatures, impact energy absorption showed the lowest value at 3.5 wt% Mo, at which the amount of ${\delta}$-ferrite was greatest. There was no significant temperature dependence of the impact energy absorption values for any of the specimens. As the fraction of ${\gamma}$ phase decreased, the amount of N stacked in the ${\gamma}$ phase increased. Consequently, the stacking fault energy decreased, while the hardness of ${\gamma}$ increased.

Improvement of the amplification gain for a propulsion drives of an electric vehicle with sensor voltage and mechanical speed control

  • Negadi, Karim;Boudiaf, Mohamed;Araria, Rabah;Hadji, Lazreg
    • Smart Structures and Systems
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    • v.29 no.5
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    • pp.661-675
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    • 2022
  • In this paper, an electric vehicle drives with efficient control and low cost hardware using four quadrant DC converter with Permanent Magnet Direct Current (PMDC) motor fed by DC boost converter is presented. The main idea of this work is to improve the energy efficiency of the conversion chain of an electric vehicle by inserting a boost converter between the battery and the four quadrant-DC motor chopper assembly. Consequently, this method makes it possible to maintain the amplification gain of the 4 quadrant chopper constant regardless of the battery voltage drop and even in the presence of a fault in the battery. One of the most important control problems is control under heavy uncertainty conditions. The higher order sliding mode control technique is introduced for the adjustment of DC bus voltage and mechanical motor speed. To implement the proposed approach in the automotive field, experimental tests were carried out. The performances obtained show the usefulness of this system for a better energy management of an electric vehicle and an ideal control under different operating conditions and constraints, mostly at nominal operation, in the presence of a load torque, when reversing the direction of rotation of the motor speed and even in case of battery chamber failure. The whole system has been tested experimentally and its performance has been analyzed.

Faultproof Design in Space for Monopropellant Rocket Engine Assembly (단일추진제 로켓 엔진 어셈블리를 위한 우주 공간에서의 과실 방지 설계)

  • Han, Cho-Young;Kim, Jeong-Soo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.10
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    • pp.1377-1384
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    • 2003
  • An analysis has been performed for active thermal control of the KOMPSAT monopropellant rocket engine assembly, i.e., dual thruster module(DTM). The main efforts of this work have been directed at determining proper heater sizes for propellant valves and catalyst beds necessary to maintain their temperatures within specified temperature ranges under KOMPSAT environment and operational conditions. The TAS incorporated with TRASYS thermal radiation analyzer was used to establish a complete heat transfer model which allows to predict the DTM temperature as a function of time. The thermal analysis has been performed in transient mode to verify the appropriate power for catalyst bed heaters necessary to increase catalyst bed temperature to the required value within a specified period of time. Similar analysis has been executed to validate the heater power for the thermostatically controlled primary and redundant heater circuits used to prevent hydrazine freezing, i.e., single fault. Moreover the effect of the radiative property of thermal control coating of heat shield was examined. Thruster firing condition was also simulated for the heat soakback condition. As a consequence, all thermal analysis results for DTM satisfactorily met the thermal requirements for the KOMPSAT DTM under the worst case average voltage, i.e. 25 volt.

Multiple-Hypothesis RAIM Algorithm with an RRAIM Concept (RRAIM 기법을 활용한 다중 가설 사용자 무결성 감시 알고리듬)

  • Yun, Ho;Kee, Changdon
    • Journal of Advanced Navigation Technology
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    • v.16 no.4
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    • pp.593-601
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    • 2012
  • This paper develops and analyzes a new multiple-hypothesis Receiver Autonomous Integrity Monitoring (RAIM) algorithm as a candidate for future standard architecture. The proposed algorithm can handle simultaneous multiple failures as well as a single failure. It uses measurement residuals and satellite observation matrices of several consecutive epochs for Failure Detection and Exclusion (FDE). The proposed algorithm redueces the Minimum Detectable Bias (MDB) via the Relative RAIM (RRAIM) scheme. Simulation results show that the proposed algorithm can detect and filter out multiple failures in tens of meters.

Analysis of Wear Debris for Machine Condition Diagnosis of the Lubricated Moving Surface (기계윤활 운동면의 작동상태 진단을 위한 마멸분 해석)

  • Seo, Yeong-Baek;Park, Heung-Sik;Jeon, Tae-Ok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.5
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    • pp.835-841
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    • 1997
  • Microscopic examination of the morphology of wear debris is an accepted method for machine condition and fault diagnosis. However wear particle analysis has not been widely accepted in industry because it is dependent on expert interpretation of particle morphology and subjective assessment criteria. This paper was undertaken to analyze the morphology of wear debris for machine condition diagnosis of the lubricated moving surfaces by image processing and analysis. The lubricating wear test was performed under different sliding conditions using a wear test device made in our laboratory and wear testing specimen of the pin-on-disk-type was rubbed in paraffine series base oil. In order to describe characteristics of debris of various shape and size, four shape parameters (50% volumetric diameter, aspect, roundness and reflectivity) have been developed and outlined in the paper. A system using such techniques promises to obviate the need for subjective, human interpretation of particle morphology in machine condition monitoring, thus to overcome many of the difficulties in current methods and to facilitate wider use of wear particle analysis in machine condition monitoring.

Accelerated Life Test Design of an Electromagnetic Shielding Door Hinge (전자파 차폐도어용 힌지의 가속 수명 시험법 설계)

  • Kim, Do Sik;Cheong, Han Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.9
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    • pp.887-895
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    • 2017
  • This paper presents a study on the accelerated life tests of parts that operate during the opening and closing of door frames, particularly door hinges. Hinge theoretical verification and validation of the test equipment in the present study and the different structures and fault mode, depending on the purpose of usage analysis, failure mode for one of the hinges of the switchgear components used for electromagnetic shielding facilities and on-site operating conditions. The accelerated life test was designed for the characteristic lifetime prediction of the components, by estimating the shape parameter and the acceleration factor.

Development of Mobile Robot Systems for Automatic Diagnosis of Boiler Tubes in Fossil Power Plants and Large Size Pipelines (화력발전소 보일러 튜브 및 대형 유체수송관 자동 진단을 위한 이동로봇 시스템 개발)

  • Park, Sang-Deok;Jeong, Hee-Don;Lim, Zhong-Soo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.3
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    • pp.254-260
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    • 2002
  • In this study, two types of mobile robotic systems using NDT (Non-destructive testing) method are developed for automatic diagnosis of the boiler tubes and large size pipelines. The developed mobile robots crawl the outer surface of the tubes or pipelines and detect in-pipe defects such as pinholes, cracks and thickness reduction by corrosion and/or erosion using EMAT (Electro-magnetic Acoustic Transducer). Automation of fault detection by means of mobile robotic systems for these large-scale structures helps to prevent significant troubles without danger of human beings under harmful environment.