• Title/Summary/Keyword: Mechanical fault

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Development of fault wave analysis program for digital protection relay (디지털 보호계전기 사고파형 분석 프로그램 개발)

  • Park, Chang-Sun;Kim, Hyun-Sung;Cho, Pil-Sung
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.513-514
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    • 2007
  • 최근 들어, 디지털 보호 계전기의 계측 및 계전 기능 외에 운용 프로그램 및 사고파형 분석 기능 또한 중요시 하고 있는 실정이다. 이를 위해 저장된 사고파형을 분석하기 위한 프로그램 개발이 요구되어 지고 있으며 본 논문에서는 다양한 기능을 가지는 사고파형 분석 프로그램을 소개한다.

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A Heuristic Methodology for Fault Diagnosis using Statistical Patterns

  • Kwon, Young-il;Song, Suh-ill
    • Journal of Korean Society for Quality Management
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    • v.21 no.2
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    • pp.17-26
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    • 1993
  • Process fault diagnosis is a complicated matter because quality control problems can result from a variety of causes. These causes include problems with electrical components, mechanical components, human errors, job justification errors, and air conditioning influences. In order to make the system run smoothly with minimum delay, it is necessary to suggest heuristic remedies for the detected faults. Hence, this paper describes a heuristic methodology of fault diagnosis that is performed using statistical patterns generated by quality characteristics The proposed methodology is described briefly as follows: If a sample pattern generated by random variables is similar to the number of prototype patterns, the sample pattern may be matched by any prototype pattern among them to be resembled. This concept is based on the similarity between a sample pattern and the matched prototype pattern. The similarity is calculated as the weighted average of squared deviation, which is expressed as the difference between the relative values of standard normal distribution to be transformed by the observed values of quality characteristics in a sample pattern and the critical values of the corresponding ones in a matched prototype pattern.

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Framework Development for Fault Prediction in Hot Rolling Mill System (열간 압연 설비의 고장 예지를 위한 프레임워크 구축)

  • Son, J.D.;Yang, B.S.;Park, S.H.
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.3
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    • pp.199-205
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    • 2011
  • This paper proposes a framework to predict the mechanical fault of hot rolling mill system (HRMS). The optimum process of HRMS is usually identified by the rotating velocity of working roll. Therefore, observing the velocity of working roll is relevant to early know the HRMS condition. In this paper, we propose the framework which consists of two methods namely spectrum matrix which related to case-based fast Fourier transform(FFT) analysis, and three dimensional condition monitoring based on novel visualization. Validation of the proposed method has been conducted using vibration data acquired from HRMS by accelerometer sensors. The acquired data was also tested by developed software referred as hot rolling mill facility analysis module. The result is plausible and promising, and the developed software will be enhanced to be capable in prediction of remaining useful life of HRMS.

Analysis of Damaged Instance and Forming Fault for Disc Part in Automotive Steel Wheel (자동차용 스틸휠 디스크부품의 성형불량 및 파손사례분석)

  • Lee, Sung-Hee;Kim, M.Y.;Kim, T.G.;Yun, H.Y.;Kang, S.W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.234-238
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    • 2006
  • In this research, an analysis of damaged instance and forming fault for disc part in automotive steel wheel was performed. Rolled steel material, which had been used in the manufacturing of the damaged disc part, was prepared for tensile test, quantitative analysis of chemical component and acquirement of scanning electron microscope images. Although the results of mechanical properties and chemical component ratio for the material satisfied the suggested specification, some material inherent problem was found in the scanning electron microscope images. Finally, in an analysis of chemical component for the damaged disc part used in road condition, mismatching of chemical component ratio between the suggested specification and test result was found.

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The Short Circuit Analysis of a Simplified Magnetic Shielding Type High-Tc Superconducting Fault Current Limiter (단순화된 자기차폐형 고온초전도한류기 단락 특성 해석)

  • 이찬주;이승제;장미혜;현옥배;최효상;고태국
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 1999.02a
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    • pp.97-100
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    • 1999
  • Nowadays the high-Tc Superconducting Fault current Limiter (SFCL) is one of the superconducting devices which are very closed to commercialization. The most popular model of High-Tc SFCL is a magnetic shielding type. A superconductor of magnetic shielding type SFCL can be stable in the superconducting state, because there is no contact between the superconductor and the normal conductor. But this model needs large place to set up and in a fault condition, mechanical vibrations may happen to damage the superconductor or total device. In this paper, to solve these problems, the simplified model of magnetic shielding type SFCL was introduced.

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Diagnosis of Gear Fault Using Wigner Higher Order Distribution (고차 위그너 분포 해석을 이용한 기어의 진단 분석)

  • Lee, Sang-Kwon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1127-1132
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    • 2000
  • Impulsive acoustic and vibration signals within rotating machinery are often induced by irregular impacting. The detection of these impulses can be useful for fault diagnosis purposes. Recently there has been an increasing trend towards the use of higher order statistics for fault detection within mechanical systems based on the observation that impulsive signals tend to increase the kurtosis values. This paper considers the use of the third and fourth order Wigner moment spectra, called the Wigner bi- and tri- spectra receptively, for analysing such signals. Expressions for the auto-and cross-terms in these distributions are presented and discussed. It is shown that the Wigner trispectrum is a more suitable analysis tool and it performance is compared to its second order counterpart for detecting impulsive signals. These methods are also applied to measured data sets from an industrial gearbox.

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Design of Fault Tolerant controller for Electromagnetic Suspension System (상전도 부상 시스템의 내고장성 제어기 설계)

  • Jang, Seok-Myeong;Seong, So-Yeong;Seong, Ho-Gyeong;Jo, Heung-Je
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.49 no.12
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    • pp.778-788
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    • 2000
  • Chopper and sensors failures resulting from electric shock and mechanical vibration generated by rail irregularities are the serious problem deteriorating the performance in the electromagnetic suspension systems. Thus, this paper proposes a fault-tolerant control scheme with a dynamic compensator for the failure of the choppers, gap sensors and acceleration sensors in electromagnetic suspension system. The advantage of the proposed control method are demonstrated through simulation and experimental results for the levitation characteristics when the failures of the chopper and sensors occur, respectively.

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Vibration Characteristics of Worm Gear Faults for Elevators (승강기용 웜기어의 결함에 따른 진동 특성)

  • Lee, S.J.;Yang, B.S.;Lee, S.S.;Park, S.T.;Son, J.D.
    • Journal of Power System Engineering
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    • v.11 no.4
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    • pp.65-71
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    • 2007
  • According to the survey, abnormal condition of the system is the main source for interrupting an elevator service, especially faults in worm gears used for the traction machine. Worm gear is popularly used in traction machine for middle and low speed elevators. Elevators need high reliability and stability, because they are closely related to human life. Usually, traction machine is applied to drive the elevators that have height about 35 m and it is an important mechanical unit for riding quality in elevators. There are some research results about types of vibration fault for worm gear in International Association Elevator Engineers (IAEE). But this study concerns with diagnosis of various faults in elevator worm gear using vibration signal. The analysis of fault characteristics is compared with previous researches in traction machine.

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Case Study of Intermittent Engine Hesitation Fault Diagnosis By CKPS Fault (LPI차량에서 CKPS불량으로 주행 중 간헐적인 엔진부조 현상의 고장진단)

  • Kim, Sung Mo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.6
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    • pp.624-629
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    • 2014
  • The purpose of this study is to carry out the task of engine hesitation which occurred intermittently in driving due to the defective CKPS of LPI vehicles. As the result of the wrong data from the equipment of D-logger, the signal error of CKPS caused the engine hesitation. We performed a study in the followings to analyze and investigate the cause effectively. First, we have investigated the control wiring harness and connector pin contact defect inspection. Second, we have inspected the defection of CKPS separately. From this study, it was found that the engine hesitation were caused by the bad durability and we have showed how to diagnosis the fault of the engine hesitation intermittently while driving. Therefore, it is determined that we have to improve the durability of the CKPS through a strict quality control and to increase the reliability.