• 제목/요약/키워드: Mechanical Surface Post Treatment

검색결과 55건 처리시간 0.024초

공압식 헤머피닝을 이용한 용접부 피로수명 연장기술 연구 (Research for Fatigue Life Extension Techniques in Weldments via Pneumatic Hammer Peening)

  • 한정우;한승호
    • 대한기계학회논문집A
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    • 제33권8호
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    • pp.842-848
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    • 2009
  • Fatigue failures are often occurred at welded joints where stress concentrations are relatively high due to the joint geometry. Although employing good detail design practices by upgrading the welded detail class enables to improve the fatigue performance, in many cases, the modification of the detail may not be practicable. As an alternative, the fatigue life extension techniques that reduce the severity of the stress concentration at the weld toe region, remove imperfections and introduce local compressive welding residual stress, have been applied. These techniques are also used as definite measures to extend the fatigue life of critical welds that have failed prematurely and have been repaired. In this study, a hammer peening procedure for using commercial pneumatic chipping hammer was developed, and the effectiveness is quantitatively evaluated. The pneumatic hammer peening makes it possible to give the weld not only a favorable shape reducing the local stress concentration, but also a beneficial compressive residual stress into material surface. In the fatigue life calculation of non-load carrying cruciform specimen treated by the pneumatic hammer peening, the life was lengthened about ten times at a stress range of 240MPa, and fatigue limit increased over 65% for the as-welded specimen.

유리섬유 강화 근관치료 포스트의 제조 및 특성에 대한 연구 (Preparation and properties of glass fiber-reinforced endodontic (root canal therapy) posts)

  • 손재용;김경자;김경훈;박주석;심광보
    • 한국결정성장학회지
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    • 제25권3호
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    • pp.105-110
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    • 2015
  • 근관 치료를 위해 사용되는 섬유 강화형 포스트를 광중합 레진과 유리섬유를 이용하여 제조하였다. 제조된 포스트는 유리 섬유의 밀도가 높아짐에 따라 기계적 특성이 향상됨을 확인 할 수 있었고 광중합 레진의 점도 조절 및 진공함침 공정을 통해 미세 기공을 효과적으로 제거 할 수 있었다. 유리섬유와 광중합 레진과의 계면 결합력을 향상시키기 위해 유리 섬유 표면을 실란 커플링제를 사용하여 표면처리를 하였으며, 유리섬유의 표면처리는 유리 섬유 표면에 레진의 젖음성을 향상시켜 레진과의 결합 특성을 향상시키고 포스트의 기계적 특성을 향상시킴을 확인할 수 있었다.

공정변수와 후속 열처리가 저압화학증착 다결정 실리콘 박막의 특성에 미치는 영향 (The effect of process variations and post thermal annealing on the properties of LPCVD polycrystalline silicon)

  • 황완식;최승진;이인규
    • 한국진공학회지
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    • 제11권4호
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    • pp.225-229
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    • 2002
  • LPCVD로 $560^{\circ}C$$650^{\circ}C$ 온도에서 실리콘 박막을 제작하였다. 온도에 따른 천이온도를 살펴보았으며, 비정질로 제작된 실리콘 박막을 $900^{\circ}C$$1100^{\circ}C$에서 열처리하였다. 제작된 박막에 대해서 XRD, SEM, ellipsometer, $Tektak^3$, Tencer FLX-2320등 그 외 장비를 사용하여, 박막의 결정 방향, 표면 거칠기, 활성화 에너지, 잔류 응력 등을 조사하였다. 본 실험을 통해 $560^{\circ}C$에서 비정질로 증착시키고 $900^{\circ}C$ -$1100^{\circ}C$ 열처리 통해 얻은 다결정실리콘 박막은 처음부터 다결정으로 제작한 박막에 비해 낮은 잔류 응력과 표면 거칠기를 보였다.

Improvement of Absorption Performances of Superabsorbent Hydrogel Nanocomposites Using Clay Mineral

  • Kim, Dong Hyun
    • Elastomers and Composites
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    • 제54권3호
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    • pp.201-208
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    • 2019
  • Superabsorbent hydrogel (SAH) is a lightly crosslinked hydrophilic functional polymer material comprising a flexible chain structure, which can absorb and retain high amounts of water or aqueous fluids even under high pressure. Therefore, it is important to improve their characteristics such as absorption performance, residual monomer content, and water permeability. SAH nanocomposites were prepared using clay mineral as an inorganic filler and the influence of post-treatment processes such as quenching and aging process on their properties was studied. In addition, surface-crosslinking process was applied to improve the absorption performance associated with mechanical properties and water permeability. The structure of the SAH was characterized using attenuated total reflectance Fourier transform infrared spectroscopy, X-ray diffraction analysis, and scanning electron microscopy.

ULTRAVIOLET MICROSCOPIC STUDY ON LIGNIN DISTRIBUTION IN THE FIBER CELL WALL OF BCTMP

  • Seung-Lak YooN;Yasuo KOJIMA;Lee, Seon-Ho
    • 한국펄프종이공학회:학술대회논문집
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    • 한국펄프종이공학회 1999년도 Pre-symposium of the 10th ISWPC Recent Advances in Paper Science and Technology
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    • pp.375-380
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    • 1999
  • In order to improve the optical properties of high yield pulp, bleached chemi-thermo-mechanical pulp (BCTMP) was produced from CTMP of Betula maximowicziana Regel by two staged ozone-hydrogen peroxide bleaching. This pulp was used for the evaluation of the improvement of optical properties, chemical characteristics of lignin in fiber, and the relationship between lignin and optical properties in fiber cell wall. By hydrogen peroxide treatment, the brightness was improved, but the post color number (PC No.) was not. There was little improvement on optical properties by ozone treatment, but his could be solved by using two staged ozone-hydrogen peroxide bleaching. The hydrogen peroxide treatment did not make nay change on chemical characteristics of lignin in cell wall, but by ozone treatment, it was found that the non-aromatic conjugated structure was existed in the surface of cell wall, but this could be removed by hydrogen peroxide treatment in two staged ozone-hydrogen peroxide treatment. Therefore, the optical properties was significantly improved due to the removal of non-aromatic conjugated structure.

Cr-Mo 鋼 溶接熱影響部의 溶接後熱處理 脆化에 관한 硏究 (Study on PWHT embrittlement of weld HAZ in Cr-Mo steel)

  • 임재규;정세희
    • 대한기계학회논문집
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    • 제11권2호
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    • pp.314-321
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    • 1987
  • 본 논문에서는 용접열영향부(heat affected zone: HAZ)의 인성에 영향을 미치 는 인자중에서 잔유응력의 영향은 중대한 문제로 주목되고 있으며, 이로 인한 용접재 의 기계적 성질의 저하를 경함하기 위한 방법으로 용접후열처리(post weld heat trea- tment: PWHT)에 의한 제거방법을 이용하고 있다.그러나 이 열처리는 보톤 600.deg. C 이 상의 고온에서 실현되기 때문에 열처리과정에서 템퍼링(tempering)효과로 인한 HAZ의 열화가 때때로 발생하고 있어서 용접 시공상 문제로 되고 있다. 또한 PWHT시에는 가 열중이나 냉각중에도 열처리효과가 진행되고 있다고 볼 수 있으므로, PWHT가열속도는 기계적 성질의 개선이라는 이유외에 경제적 측면에서도 중요시 된다. 특히 용접조직 의 포화는 파괴의 양식에 직접반영되어, 파면형태의 차로 나타나므로, 본 조직의 포화 와 관련시켜 검토하기 위하여 열처리된 HAZ를 대상으로 작용된 응력의 크기와 가열속 도가 HAZ의 파괴인성에 어떠한 영향을 미치는지를 COD파괴인성시험과 미소경도측정, 그리고 주사전자현미경관찰을 통하여 고찰하였다.

슈퍼 듀플렉스 스테인리스강(UNS S32506) 레이저 조관용접 튜브의 용접 후 열처리에 따른 부식거동 (Corrosion Behaviors of Laser-welded Super Duplex Stainless Steel(UNS S32506) Tube with Post-Weld Heat Treatment Conditions)

  • 조동민;박진성;홍승갑;황중기;김성진
    • 한국표면공학회지
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    • 제54권3호
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    • pp.102-111
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    • 2021
  • The corrosion behaviors of laser-welded super duplex stainless steel tubes with post-weld heat treatment(PWHT) conditions(950, 1000, 1050, 1100 ℃ for 5 and 30 min) were evaluated by electrochemical potentiodynamic polarization and critical pitting temperature measurements. This study showed that the critical metallurgical factors affecting the degradation of corrosion resistance of a steel tube in as-welded condition were the unbalanced phase fraction(ferrite:austenite = 94:4), Cr2N precipitation, and phase transformation from the austenite phase to ɛ-martensite(via stress-induced phase transformation). The improvement in the corrosion resistance of the welded specimen depends greatly on the PWHT conditions. The specimens after PWHT conducted below 1000 ℃ showed inferior corrosion resistance, caused by precipitation of the sigma phase enriched with Cr and Mo. At 1100 ℃ for a longer duration in PWHT, the ferrite phase grows, and its fraction increases, leading to an unbalanced phase fraction in the microstructure. As a result, pitting can be initiated primarily at the interface between the ferrite/austenite phase, particularly in base metal.

The Annealing Effect of Diamond-like Carbon Films for RF MEMS Switch

  • 황현석;최원석;차재상
    • 한국통신학회논문지
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    • 제35권11A호
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    • pp.1091-1096
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    • 2010
  • Stiction in microelectromechanical systems (MEMS) has been a major failure mechanism. Especially, in RF MEMS switches, moving parts often suffered in-use and release related stiction problems. Some materials and methods have been used to prevent this problem. Diamond-like carbon (DLC) has not only been used as a protective material owing to its good mechanical properties but also has been used as a hydrophobic material. Its properties could be controlled by post annealing treatment in various conditions. We synthesized DLC films using a radio frequency plasma enhanced chemical vapor deposition (RF PECVD) method on silicon substrates using methane ($CH_4$) and hydrogen ($H_2$) gas. Then, the change of the hydrophobic property of the films was investigated undervarious annealing temperatures in nitrogen and in oxygen ambient. The films, that were annealed above $700^{\circ}C$ in nitrogen ambient, showed a high contact angle of water (> $90^{\circ}$) even though their mechanical property was sacrificed to some degree. The structural variation and the changes of the hydrophobic and mechanical properties of the DLC films were analyzed by Raman spectrum, contact angle measurement, surface profiler, and a nanoindentation test.

알루미늄 合金 異材熔接部의 變形率測定 (The strain measurement on the aluminum alloy welded transition joint)

  • 옹장우;전제춘;오상진
    • 대한기계학회논문집
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    • 제10권5호
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    • pp.625-634
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    • 1986
  • 본 연구에서는 알루미늄 합금인 알루미늄 2014와 6061의 이재를 V형 맞대기 이음을 한 후 정적인장하중을 가하여 모아레법에 광탄성 피복법을 조합한 방법에 의 해 변형율을 실시간(real time)에서 측정하고 유한요소법으로 해석한 결과와 비교검 토하였다.

Selective Laser Sintering of Alumina Using an Inorganic Binder Monoclinic $HBO_2$ and Post-Processing

  • 이인섭
    • 한국분말재료학회지
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    • 제5권3호
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    • pp.199-209
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    • 1998
  • A new low melting inorganic binder, monoclinic $HBO_2$, has been developed for Selective Laser Sintering (SLS) of alumina powder by dehydration process of boron oxide powder in a vacuum oven at $120^{\circ}C$. It led to better green SLS parts and higher bend strength far green and fired parts compared to other inorganic binders such as aluminum and ammmonium phosphate. This appeared to be due to its low viscosity and better wettability of the alumina particle surface. A low density single phase ceramic, aluminum borate ($Al_{18}B_4O_{33}$), and multiphase ceramic composites, $A_{12}O_3-A_{14}B_2O_9$, were successfully developed by laser processing of alumina-monoclinic $HBO_2$ powder blends followed by post-thermal processing; both $Al_{18}B_4O_{33}$ and $A_{14}B_2O_9$ have whisker-like grains. The physical and mechanical properties of these SLS-processed ceramic parts were correlated to the materials and processing parameters. Further densification of the $A_{12}O_3-A_{14}B_2O_9$ ceramic composites was carried out by infiltration of colloidal silica, and chromic acid into these porous SLS parts followed by heat-treatment at high temperature ($1600^{\circ}C$). The densities obtained after infiltration and subsequent firing were between 75 and 80% of the theoretical densities. The bend strengths are between 15 and 33 MPa.

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