• Title/Summary/Keyword: Mechanical Shearing

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A study on forming characteristics of magnesium alloy (AZ31) on various temperatures (마스네슘 합금 판재 (AZ31)의 온도별 성형 특성 분석)

  • LEE, Han-Gyu;La, Won-Bin;Hong, So-Dam;LEE, Chang-Whan
    • Design & Manufacturing
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    • v.12 no.3
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    • pp.42-47
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    • 2018
  • Recently, in the surge of global environmental issues, there has been a great attention to lightweight materials in purpose of saving energy. Magnesium alloys not only have low specific gravity, and superb specific stiffness, but are also excellent in blocking vibrations and electromagnetic waves. So demand for this material is getting bigger rapidly throughout the industry. In this study, we examined the improvement of formability of magnesium alloy AZ31 material in warm working. Drawing, bending and shearing process were carried out by varying the forming temperature and the forming speed, and the influence of the variables on each process was studied. In the experiments, the high forming temperature and low forming speed results in high formability in the drawing process and the bending process. In the shearing process, as the forming temperature increases, the length of the fracture decreases.

Shearing Phase Lock-in Infrared Thermography for Defects Evaluation of Metallic Materials Specimen (금속재료 시편의 결함평가에 대한 전단위상 Lock-in 적외선열화상 연구)

  • Park, Jeong-Hak;Choi, Man-Yong;Kim, Won-Tae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.2
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    • pp.91-97
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    • 2010
  • This paper proposes method to evaluate the location and size of the internal defects of metallic specimens by the shearing phase lock-in infrared thermography. Until now, infrared thermography test for metal specimen of STS304 and Cu-Zn were conducted to find the best test conditions. However, In unspecified situation of the form and existence of defects, there was a disadvantage to takes a long time for finding the optimal experimental conditions. The defect detection and evaluation was performed at 60 MHz signal using lock-in and shearing-phase method under limited heating conditions. By shearing-phase distribution method, Defects for the maximum, minimum and zero points were quantitatively detected at the size and location of the subsurface. As results, application of the proposed technique was verified for STS304 and Cu7-Zn3 with artificial defect and factors affected defect evaluation were searched and analyzed.

Effect of Shearing Speed on High Speed Shear Properties of Sn1.0Ag0.5Cu Solder Bump on Various UBM's (다양한 UBM층상의 Sn0Ag0.5Cu 솔더 범프의 고속 전단특성에 미치는 전단속도의 영향)

  • Lee, Wang-Gu;Jung, Jae Pil
    • Korean Journal of Metals and Materials
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    • v.49 no.3
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    • pp.237-242
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    • 2011
  • The effect of shearing speed on the shear force and energy of Sn-0Ag-0.5Cu solder ball was investigated. Various UBM (under bump metallurgy)'s on Cu pads were used such as ENEPIG (Electroless Nickel, Electroless Palladium, Immersion Gold; Ni/Pd/Au), ENIG (Electroless Nickel, Immersion Gold; Ni/Au), OSP (Organic Solderability Preservative). To fabricate a shear test specimen, a solder ball, $300{\mu}m$ in diameter, was soldered on a pad of FR4 PCB (printed circuit board) by a reflow soldering machine at $245^{\circ}C$. The solder bump on the PCB was shear tested by changing the shearing speed from 0.01 m/s to 3.0 m/s. As experimental results, the shear force increased with a shearing speed of up to 0.6 m/s for the ENIG and the OSP pads, and up to 0 m/s for the ENEPIG pad. The shear energy increased with a shearing speed up to 0.3 m/s for the ENIG and the OSP pads, and up to 0.6 m/s for the ENEPIG pad. With a high shear speed of over 0 m/s, the ENEPIG showed a higher shear force and energy than those of the ENIG and OSP. The fracture surfaces of the shear tested specimens were analyzed, and the fracture modes were found to have closer relationship with the shear energy than the shear force.

Effect of Shearing Speed and UBMs on High Speed Shear Properties of Sn3.0Ag0.5Cu Solder Ball (Sn3.0Ag0.5Cu 솔더 볼의 고속 전단특성에 미치는전단속도 및 UBM층의 영향)

  • Jung, Do-Hyun;Lee, Wang-Gu;Jung, Jae Pil
    • Korean Journal of Metals and Materials
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    • v.49 no.8
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    • pp.635-641
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    • 2011
  • The effect of high shear speed on shear force, shear energy and fracture surface was investigated for the solder joint of a $Sn-_{3.0}Ag-_{0.5}Cu$ ball. For both ENIG and OSP pads, the shear force increased with an increase in shearing speed to 0.3 m/s. However, for an ENEPIG pad, the shear force increased with an increase in shear speed to 0.6 m/s and kept almost constant afterward. The shear energy decreased with an increase in shearing speed for ENIG and OSP pads. For the ENEPIG pad, however, the shear energy almost remained constant in a shearing speed range 0.3-3.0 m/s. The fracture mode analysis revealed that the amount of brittle fracture for the ENIG and the OSP pads increased with shearing speed, and a complete brittle fracture appeared at 1.0 m/s for ENIG and 2.0 m/s for OSP. However, the ENEPIG pad showed only a ductile fracture until 0.25 m/s, and a full brittle fracture didn't occur up to 3.0 m/s. The fracture mode matched well with the shear energy. The results from the high speed shear test of SAC305 were similar to those of SAC105.

A Study on the Mechanical Properties and Color Fastness of Polypropylene Knit (폴리프로필렌 편성물의 역학적 성능과 염색견뢰도에 관한 연구)

  • Kwon, Myoung-Sook
    • Journal of the Korean Society of Costume
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    • v.58 no.1
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    • pp.1-8
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    • 2008
  • The purpose of this study was to investigate the mechanical properties and hand values of polypropylene knit and to analyze its color-fastness for light, laundering and abrasion, comparing to nylon and polyester knits. The results of this study were as follows: 1. Polypropylene stretched more with less force than nylon and polyester and its elastic recovery and shape stability were better than nylon and polyester. 2. Polypropylene was more flexible than nylon and polyester. 3. Polypropylene stretched more easily for shearing but its recovery from shearing was less than nylon and polyester. 4. Polyester had smoother surface than nylon and polyester. 5. Polypropylene was compressed more easily than polyester with less force but less than nylon. Its recovery from compression was more than nylon and polyester. 6. Polypropylene had lower KOSHI and SHARI values and higher FUKURAMI value than nylon and polyester. It had better T.H.V. value than nylon but less than! polyester. 7. Color fastness of polypropylene for lanudering, light, and abrasion in wet and dry conditions was good except polypropylene dyed with red color.

Fatigue Phenomenon of Mechanical Properties in Jean Slacks by the after Wearing (진바지의 착용 후 부위별 피로도에 관한 연구)

  • Lee, Chang-Mi;Kim, Tae-Gyu;Gwon, O-Gyeong
    • Journal of the Korean Society of Clothing and Textiles
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    • v.22 no.2
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    • pp.257-266
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    • 1998
  • This study was conducted to examine the changes of the mechanical properties of the position in jean slacks during the wear, previously used for the wearing test, which were subjected to repeated tensile-shearing deformation using a simulated fatigue tester has been investigated and compared, by calculating both mechanical properties and hand value(HV) of these fabrics with KES-F system and the by obtaining the THV through these calculated properties. The results are as follows. 1. The fatigue phenomenon of mechanical properties was the LT, 2H B, 2HBS, MMD, SMD, RC values increased, elasticity values of tensile, bending and shearing properties, such as B, G and compression properties LC, WC were reduced. It was shown, then, that those fabrics lost their elasticity and became flexible and soft with the increase of fatigue. 2. The hand value and THV; except anterior knee from all part of KOSHI, NUMERI, FUKURAMI was decreased. 3. The fatigue phenomenon of hand value was different on the position of clothing; on the position of hip, rate of B, G smaller than other parts and KOSHI was decreased, on the part of anterior thigh was FUKURAMI was increased, on the anterior knee RC, NUMERI, THV was increased, on the posterior knee was 2HB, 2HG, 2HGS showed increasedgreater than any other part and on the hem of back, MMD was increased, but NUMERI was decreased. 4. The changing process of mechanical properties in the simulation testing by the fatigue tester has similar tendency to that of the wearing tester. It is concluded that this testing method is useful to predict the fatigue phenomena of fabrics caused by wearing.

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Microstructural evolution of primary solid particles and mechanical properties of AI-Si alloys by rheocasting (AI-Si계 리오캐스팅합금의 초정입자의 응고조직 및 기계적성질)

  • Lee, J.I.;Lee, H.I.;Ryoo, Y.H.;Kim, D.H.;Kim, M.I.
    • Journal of the Korean Society for Heat Treatment
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    • v.7 no.4
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    • pp.244-252
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    • 1994
  • The morphological changes of primary solid particles as a fuction of process time on Al-Si alloys during semi-solid state processing with a shear rate of 200s were studied. In hypereutectic Al-15.5wt%Si alloy, it was observed that primary Si crystals are fragmented in the early stage of stirring and morphologies of primary Si crystals change from faceted to spherical during isothermal shearing for 60 minutes. In quaternary Al-12.5wt%Si-2.9wt%Cu-0.7wt%Mg alloy system, it was observed both primary silicon and ${\alpha}$-alumunum particles. Microstructural evolution of primary Si crystals was similar to that of the hypereutectic Al-Si alloy but equiaxed ${\alpha}$-Al dendrites are broken into nearly spherical at the early stage of shearing and later stage of the isothermal shearing ${\alpha}$- Al particles are slightly coarsoned by Ostwald ripening. Mechanical properties of Al-Si-Cu-Mg alloy were compared to those from other processes (squeeze casting and gravity casting). After T6 heat treatment, comparable values of hardness were obtained while slightly lower compressive strength values were observed in rheocast alloy. The elongation, on the other hand, exhibited significant increasement of 15% over gravity cast alloy.

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The Effects of Sewing Thread Materials and Sewing Methods on Mechanical Properties of Knitwear (봉제원사와 봉제방법에 따른 니트웨어의 역학적 특성)

  • Kang, Sook-Nyeo;Kwen, Jin
    • Journal of the Korean Society of Costume
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    • v.57 no.2 s.111
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    • pp.1-10
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    • 2007
  • This study aims at the improvement of sewing function through understandings of dynamic property about the sewing methods and the thread material selection in knitwear. The tensile strength and shear of KES-FB and the Instron were measured for the analysis of the mechanical properties. The knit cloth was structured In the plain stitch, $1\times1$ rib stitch and $2\times1$ rib stitch with the combination of wool and cotton. With regard to the sewing method, intralooping and interlacing were applied. For thread materials, polyester, cotton, wool and silk were used. Since silk has the lowest extension and similar values regardless of its construction in intralooping, it is available knit apparel with uniform elastic recoverv. It also has small shearing resistance. It can be used in apparel which needs big mobility, but it causes rutting problem. Therefore, it is suitable to use intralooping. When the same sewing yarn and textile are use, it can lower shearing resistance and extension in intralooping, Since wool needs a lot of extension energy and it can be cut, intralooping is more suitable than interlacing in sewing of wool. In interlacing using polyester, extension and shearing resistance are high. Therefore, it is suitable for knit sewing with high massing. Silk is not suitable for interlacing since it can be rut. Even though knit materials are different, the RT values of polyester and cotton are similar in same construction. Therefore, they can be substituted each other considering resilience after sewing.

The Effest of Matrix of Nodular Graphite Cast Iron on Machinability in Lathe Turning - Cutting Force, Cutting Ratio and Shear Angle- (球狀黑鉛鑄鐵의 其他組織이 切削性에 미치는 영향 I)

  • 성환태;안상욱
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.6
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    • pp.807-813
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    • 1986
  • The orthogonal cutting method of the nodular graphite cast iron in the lathe turning, whose matrix were formulated under two kinds of annealing conditions, has been experimentally studied and the results investigated. The various characteristics of machinabilities of the nodular cast iron, depending upon its matrix, have been obtained from the results as follows. (1) As depth of cut increases, the cutting ratio and the shear angles tend to slightly increase, and as the containing quantity of ferrite matrix increases, they slightly decrease. (2) As depth of cut increases, the cutting force increases in an approximate straight line, and as the containing quantity of ferrite matrix increases, they decreases and the decreasing rate is about 20-30%. (3) As the containing quantity of ferrite matrix increases, the friction force acting on the tool face decreases and the decreasing rate is about 34-40% in case of the lower depth of cut, but in case of the higher depth of cut the decreasing rate is very small. (4) Both shearing force and vertical force show a lineal increases, and according as ferrite matrix increases there is a decrease by 25% in shearing force and a 12-25% decrease in vertical force. (5) Shearing speed and chip flow speed keep almost a constant value irrespective of matrix.

Experimental study on shear, tensile, and compression behaviors of composite insulated concrete sandwich wall

  • Zhang, Xiaomeng;Zhang, Xueyong;Liu, Wenting;Li, Zheng;Zhang, Xiaowei;Zhou, Yilun
    • Advances in concrete construction
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    • v.11 no.1
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    • pp.33-43
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    • 2021
  • A new type of composite insulated concrete sandwich wall (ICS-wall), which is composed of a triangle truss steel wire network, an insulating layer, and internal and external concrete layers, is proposed. To study the mechanical properties of this new ICS-wall, tensile, compression, and shearing tests were performed on 22 specimens and tensile strength and corrosion resistance tests on 6 triangle truss joints. The variables in these tests mainly include the insulating plate material, the thickness of the insulating plate, the vertical distance of the triangle truss framework, the triangle truss layout, and the connecting mode between the triangle truss and wall and the material of the triangle truss. Moreover, the failure mode, mechanical properties, and bearing capacity of the wall under tensile, shearing, and compression conditions were analyzed. Research results demonstrate that the concrete and insulating layer of the ICS-wall are pulling out, which is the main failure mode under tensile conditions. The ICS-wall, which uses a graphite polystyrene plate as the insulating layer, shows better tensile properties than the wall with an ordinary polystyrene plate. The tensile strength and bearing capacity of the wall can be improved effectively by strengthening the triangle truss connection and shortening the vertical distances of the triangle truss. The compression capacity of the wall is mainly determined by the compression capacity of concrete, and the bonding strength between the wall and the insulating plate is the main influencing factor of the shearing capacity of the wall. According to the tensile strength and corrosion resistance tests of Austenitic stainless steel, the bearing capacity of the triangle truss does not decrease after corrosion, indicating good corrosion resistance.