• Title/Summary/Keyword: Mechanical Reliability

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신뢰성 기반 최적설계 및 적용사례

  • Lee, Ik-Jin
    • Journal of the KSME
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    • v.54 no.2
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    • pp.28-34
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    • 2014
  • 이 글에서는 신뢰성 기반 최적설계(RBDO: Reliability-Based Design Optimization)의 필요성을 설명하고, RBDO를 위해 필요한 기술을 소개하며, RBDO기술이 산업계에 적용되는 사례연구를 통해 기술적 어려움과 향후 연구방향을 제시하고자 한다.

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A Study on the Variation of Mechanical Properties Due to Thermal Aging in 2.25Cr-1Mo Boiler Tube Steel (2.25Cr-1Mo 강의 열화와 기계적 성질변화에 관한 연구)

  • Jeong, Hee-Don
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.5
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    • pp.1372-1381
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    • 1996
  • As recieved boiler tuve steel was aged artificially at $650^{\circ}C$ and$690^{\circ}C$ for various time duration to simulate the material deterioration which could be occurred during the operation of fossiol power plants. And the tensile tests, the microhardness tests and the characterization of carbides formed in the aging process were performed to asses the relationship between the mechanical properties and the effect of thermal aging. Furthernore, the amout of Mo-rich carbide were investigated by ondestructive method by noticing the fact that formation of Mo-rich carbide were investigated by ondestructive melthod by noticing the fact that formation of Mo-rich carbides($Mo_6C$) which stabilizes lastly affects the mechanical properties. It was known that the microhardness results of service exposed materials were similar to the ones which are aged at $650^{\circ}C$. The room temperature measurement showed small variation in the yield points and ultimate strength in materials aged at $650^{\circ}C$. Those properties at $540^{\circ}C$ showed the abrupt decrease compared with as received material even if short aging time. And it was found that $650^{\circ}C$ $690^{\circ}C$ aging cause different effects on mechanical properties, although the temperature time parameters(LMP;Larson-Miller parameter) are same. And it was concluded that the aigng at $650^{\circ}C$ is more appropriate to simulate the service exposed condition. Finally, the relationship between high temperature tensile properties and Ip values were established, which offers a potential way of reliability tests onthe power plant components.

A Characteristics of the Multiple Repair Welding HAZs in a Low Alloy-Steel(2.25Cr-1.0Mo) (저 합금강재(2.25Cr-1.0Mo) 반복 보수용접 열영향부의 특성)

  • Lee, Chul-Ku;Ahn, Jong-Seok;Lee, Nam-Hyuck;Lee, Gil-Jae
    • Journal of Welding and Joining
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    • v.26 no.1
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    • pp.50-55
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    • 2008
  • A low alloy-steel(2.25Cr-1.0Mo) has been widely used for boiler piping, header and tubes in high temperature and pressure conditions of the thermal power plant. It is common knowledge that the repair welding is permitted two or three times by customary practice rule, but there is no regulation to limit the number of repair welding base on the study heat-affected zone(HAZ), which is the weakest zone when repair welding is under taken, by experiments about the metallographic degradation and mechanical properties. Therefore, this study aims to verify the reliability of 5 times repair welding through conducting the experimental observation in the mechanical and the metallographic change on HAZ varying repair welding times. In results of the experiments, it is concluded that the reliability was kept in HAZ even up to the fifth repairs.

Optimal Design of Press-Fitted Axle Shaft Considering Stress Relief (압입축의 손상저감을 위한 최적설계 연구)

  • Ko, Jaechun;Lee, Jongsoo;Choi, Ha-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.5
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    • pp.859-864
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    • 2013
  • Creation of a stress relief groove is a fairly simple yet high-performance method. During the application of this method, it is important to consider the location and size of the groove in order to achieve better performance. Consequently, this research proposes an approach for optimizing the application of the stress relief groove method to a press-fitted assembly. In a boss design, the position and diameter of the groove are configured as design variables and the design of experiments is applied. Based on this information, a 3D model is built and analyzed using the finite element analysis software ABAQUS. Meta-models are created using back-propagation neural networks. Then, deterministic optimization results obtained from a genetic algorithm are compared with the results of the finite element analysis. The temperature sensitivity of the optimized model is analyzed, and finally, reliability-based design optimization is conducted for enhancing the design quality.

The Study on the Long-term Reliability Characteristics by Solar Cell Ribbon Thickness (태양전지 두께에 Ribbon 따른 장기 신뢰성 특성에 관한 연구)

  • Kang, Min-Soo;Jeon, Yu-Jae;Shin, Young-Eui
    • Journal of Energy Engineering
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    • v.22 no.4
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    • pp.333-337
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    • 2013
  • 본 논문에서는 태양전지의 Ribbon 두께(A-type:0.2mm, B-type:0.25mm)에 따라 3가지 온도조건 ($-40{\sim}65^{\circ}C$, $-40{\sim}85^{\circ}C$, $-40{\sim}105^{\circ}C$)으로 열충격 시험을 수행하였다. 그 결과, A, B type 별 초기 평균효율은 15.2%로 같았다. 하지만, 열충격 시험(600 Cycle) 후 Condition 1에서 A-type 7.5%, B-type 7.7%, Condition 2에서는 8.6%, 13.2%를 나타내었다. Condition 3에서는 각각 11.6%, 19.9%의 감소율을 나타내었다. 열충격 시험 후 A-type보다 Ribbon두께가 두꺼운 B-type의 효율이 크게 감소하였다. 이는 A, B type 모두 이종재료 접합부의 금속간화합물(IMC)층이 형성되어 전기적 저항이 증대된 것으로 판단된다. 또한, B-type의 I-V 특성 곡선 및 EL을 분석한 결과, p-n층이 파괴되고, 병렬저항이 감소하여, 장기적 신뢰성에서 A-type 보다 더 취약한 것으로 나타났다. 향후 태양전지 Ribbon 형상에 따른 장기 신뢰성 특성에 대해 수치해석 및 시뮬레이션 분석이 수반되어야 할 것이다.

Performance Analysis of Entropy-based Multi-Robot Cooperative Systems in a MANET

  • Kim, Sang-Chul;Shin, Kee-Hyun;Woo, Chong-Woo;Eom, Yun-Shick;Lee, Jae-Min
    • International Journal of Control, Automation, and Systems
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    • v.6 no.5
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    • pp.722-730
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    • 2008
  • This paper proposes two novel algorithms enabling mobile robots to cooperate with each other in a reliability-based system and a time-critical system. In the reliability-based cooperative system, the concepts of a mobile ad hoc network (MANET) and an object entropy are adopted in order to coordinate a specific task. A logical robot group is created based on the exchange of request and reply messages in a robot communication group whose organization depends on transmission range. In the time-critical cooperative system, relational entropy is used to define the relationship between mobile robots. A group leader is selected based on optimizing power consumption. The proposed algorithm has been verified based on the computer-based simulation and soccer robot experiment. The performance metrics are defined. The metrics include the number of messages needed to make a logical robot group and to obtain the relationship of robots and the power consumption to select a group leader. They are verified by simulation and experiment.

Non-destructive Reliability Evaluation of Electronic Device by ESPI (ESPI를 이용한 전자부품 비파괴 신뢰성평가)

  • Yoon, Sung-Un;Kim, Koung-Suk;Jo, Seon-Hyung;Kang, Ki-Soo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.6
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    • pp.630-633
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    • 2001
  • This paper propose electronic speckle pattern interferometry(ESPI) for reliability evaluation of electronic device. Especially, vibration problem in a fan of air conditioner, motor of washing machine and etc. is important factor to design the devices. But, it is difficult to apply previous method, accelerometer to the devices with complex geometry. ESPI, non-contact measurement technique applies a commercial fan of air conditioner to vibration analysis. Vibration mode shapes, natural frequency and the range of the frequency are decided and compared with that of FEM analysis. In mechanical deign of new product, ESPI adds weak point of previous method to supply effective design information.

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Effect of Composition on Cutting Characteristics and Reliability Analysis of Ti(C,N) Cermet Tool (Ti(C,N)계 서메트 공구의 조성변화에 따른 절삭성능 및 신뢰도 분석)

  • Park, June-Seuk;Kim, Seong-Won;Kwon, Won-Tae;Kang, Shin-Hoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.11
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    • pp.2336-2341
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    • 2002
  • When WC and group IV elements are added to Ti(C,N)-Ni cermet, microstructures of the cermet is changed. The change effects directly on the property of the material. In this study, the amount of WC and group IV elements of Ti(C,N) cermet tool was investigated. The composition of WC was changed from 5 to 20wt% to determine the effect of WC on the cutting performance of cermet tool. The more WC was added, the longer the tool life of the cermet tool was. The cermet with lwt% ZrC and l4wt% WC showed the best cutting performance among the investigated cermet tools. The cutting performance of cermet cutting tools suggests the possibility in interrupted cutting for reliability test experimentation was performed repeatedly with $Ti(C_{0.7},N_{0.3})- l4WC-1ZrC-20Ni$ cermet tool machining SCM440. The flank wear of cermet cutting tool at given time condition is suitable for Normal distribution and Log normal distribution by Chi squared test.