• Title/Summary/Keyword: Mechanical Production System

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Roll-to-roll Continuous Manufacturing System for Carbon-Nanotube- / Silver-Nanowire-Based Large-Area Transparent Conductive Film (대면적 탄소나노튜브 / 은나노와이어 투명전극필름 롤투롤 연속생산시스템)

  • Park, Janghoon;Lee, Changwoo
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.8
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    • pp.673-680
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    • 2015
  • A roll-to-roll (R2R) continuous manufacturing system for a carbon-nanotube (CNT)-/silver-nanowire (AgNW)- based large-area transparent conductive film was introduced in this study. The systemic guidelines of the R2R slot-die coating process including roll eccentricity, wrap angle, pump accuracy, and blower influence were discussed. To simulate the coating phenomenon, we investigated the governing parameters of the coating process by incorporating the estimated relative thickness that was defined by combining the viscocapillary model and volume model. By using experimental and mathematical approaches, an excellent transparent conductive layer with a $40{\Omega}/{\Box}$ sheet resistance and 88 % transmittance was obtained; moreover, a dimensionless number identifies the correlation between the transparent conductive film and the anti-reflection film.

A Fault Diagnosis on the Rotating Machinery Using Mahalanobis Distance (마할라노비스 거리를 이용한 회전기기의 이상진단)

  • Park, Sang-Gil;Park, Won-Sik;Jung, Jae-Eun;Lee, You-Yub;Oh, Jae-Eung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.7
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    • pp.556-560
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    • 2008
  • As higher reliability and accuracy on production facilities are required to detect incipient faults, a diagnostic system for predictive maintenance of the facility is highly recommended. In this paper, we present a study on the application of vibration signals to diagnose faults for a Rotating Machinery using the Mahalanobis Distance-Taguchi System. RMS, Crest Factor and Kurtosis that is known as the Statistical Methods and the spectrum analysis are used to diagnose faults as parameters of Mahalanobis distance.

Evaluation of Separation on the Copper Recovery from Jelly filled type Cable (젤리충전통신케이블의 구리회수를 위한 친환경적 분리기술평가)

  • Min, Dal-Ki;Sung, Il-Wha
    • Journal of environmental and Sanitary engineering
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    • v.18 no.3 s.49
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    • pp.21-26
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    • 2003
  • The generation of waste cable has been continuously increased as a production of electrical and communication media are extended. The current recovery methods, such as mechanical peeling, incineration, solvent extraction and pyrolysis, seems inadequate because they are either hard to apply in some cases or environmentally unacceptable. It has been shown that copper can be effectively separated from the jelly filled type cables using a soybean oil treatment method. As a result, jelly compound is vanished from the wire by soybean oil bath and waste wires are separated copper and PE by the mechanical chipper. This is a more environmentally friendly method than burning, and considerably faster than Stripping.

The Inspection of Press Forming Product Through Application of Reverse Engineering System (역설계 시스템 적용을 통한 프레스 성형물 검사)

  • Kim, Min-Joo;Kim, Soo-Yong;Lee, Seung-Soo;Chan, Jeon-Eon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.9
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    • pp.1276-1283
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    • 2004
  • This study is an inspection of press forming product and mould using reverse engineering system. The inspection process on production field involves a lot of errors because of the hand-work so we focussed on improving the measured precision through performing the effective inspection using 3D non-contact scanner. By so doing that, we improved the precision of press forming product by analyzing the cause following the inspection result. Through the inspection, we applied it to the reverse engineering and we could improve the inspection process.

Classification of Geared Motor Noise Using a Cepstrum and Comb Lifter Analysis

  • Lee, Min-Hwan;Kang, Dong-Bae;Kim, Hwa-Young;Ahn, Jung-Hwan
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.3
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    • pp.45-49
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    • 2007
  • A gearing system emits inconsistent noises from the impact of gear teeth when defects are present, but it is not easy for a noise inspector on a production line to distinguish defective products objectively. Since customers constantly complain about various noises from geared motors, it is desirable to devise an analytical technique to classify motors. However, it is difficult to separate inconsistent noises due to defective gears from the overall noise produced by a geared motor using a general signal processing method such as a FFT because low frequency impulse signals have a tendency not to appear in the frequency domain. In this paper, we propose a method that can be used to obtain more objective estimates and measurements of inconsistent noises from a gearing system. The proposed method makes use of the cepstrum domain with an applied autocorrelation and comb lifter, followed by a domain inversion.

Analysis of Fluid Flow in the Linear Cell Source for Organic Semiconductor Thin Film Deposition (유기반도체 박막증착을 위한 선형증착원의 유체유동해석)

  • Kwak, In-Chul;Yang, Young-Soo;Choi, Bum-Ho;Kim, Young-Mi
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.10
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    • pp.74-80
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    • 2009
  • This paper presents a study on fluid flow analysis of organic semiconductor thin film deposition process using the computational numerical method. In the production process, the thickness of deposited organic thin film depends on distribution of nozzle size in the linear cell system, so we analyze to decide the optimal nozzle system for uniform thickness of organic thin film. The results of deposited thickness of thin film by numerical analysis are in good agreement with those of the experimental measurements.

Quantitative Analysis of the Condensation Characteristics with Solar Radiations and Inner Temperature of the Tilted Box (일사량과 경사진 육면체 내부의 온도변화에 따른 응축특성에 관한 정량적 연구)

  • Lee, Cheun-Gi;Koh, Young-Ha;Kim, Byung-Chul
    • Journal of the Korean Solar Energy Society
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    • v.31 no.1
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    • pp.44-50
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    • 2011
  • The solar radiation, inner temperature of the tilted box and the amount of condensed water were measured to find the most effective purified water production system. The inner temperature of the tilted box was related with solar radiation that was affected by sunshine and cloud. With analyzing those relationships of the solar radiation, inner box temperature, the angle of tilted boxes and amounts of water condensation optimal collecting system area could be calculated.

In-line Critical Dimension Measurement System Development of LCD Pattern Proposed by Newly Developed Edge Detection Algorithm

  • Park, Sung-Hoon;Lee, Jeong-Ho;Pahk, Heui-Jae
    • Journal of the Optical Society of Korea
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    • v.17 no.5
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    • pp.392-398
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    • 2013
  • As the essential techniques for the CD (Critical Dimension) measurement of the LCD pattern, there are various modules such as an optics design, auto-focus [1-4], and precise edge detection. Since the operation of image enhancement to improve the CD measurement repeatability, a ring type of the reflected lighting optics is devised. It has a simpler structure than the transmission light optics, but it delivers the same output. The edge detection is the most essential function of the CD measurements. The CD measurement is a vital inspection for LCDs [5-6] and semiconductors [7-8] to improve the production yield rate, there are numbers of techniques to measure the CD. So in this study, a new subpixel algorithm is developed through facet modeling, which complements the previous sub-pixel edge detection algorithm. Currently this CD measurement system is being used in LCD manufacturing systems for repeatability of less than 30 nm.

Neutral Reference Model for Engineering Change Propagation in Global Top-down Modeling Approach

  • Hwang, Jin-Sang;Mun, Du-Hwan;Han, Soon-Hung
    • International Journal of CAD/CAM
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    • v.7 no.1
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    • pp.81-89
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    • 2007
  • As the modular production is an important issue in globalized manufacturing industries, sub modules or parts of the final product are provided by many suppliers. Some part suppliers design their own products for themselves. In some cases, part supplier may provide the same type product to multiple 1-tier companies. Because all suppliers and 1-tier companies can not use the same CAD system in general case, the engineering change in the CAD model of one company could not propagate to related CAD models of other companies directly. Although they use the same CAD system, it is hard to share their CAD model with each other because of company security policy. In this paper, the neutral reference model, which consists of the neutral skeleton model and the external reference model, is proposed to apply a global top-down modeling approach to collaborating companies.

Analysis of Annual System Operating Characteristics at Hangwon Wind Farm on Jeju Island (제주 행원 풍력발전단지의 연도별 시스템 운전특성 분석)

  • Ko, Kyung-Nam;Kang, Mun-Jong;Huh, Jong-Chul
    • Journal of the Korean Solar Energy Society
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    • v.28 no.2
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    • pp.42-49
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    • 2008
  • 제주 행원 풍력발전단지 내의 풍력발전시스템을 대상으로 연도별 풍력발전시스템의 운전특성과 고장원인이 분석되었다. 이용된 데이터는 2005년과 2006년 4월에서 9월 사이의 기상데이터와 풍력발전기의 운전데이터이다. 그 결과, 풍력자원은 해에 따라 변동이 있음을 확인할 수 있었고, 풍력발전기의 발전량 역시 해에 따라 변동함을 알 수 있었다. 또한 풍력발전기의 고장 또는 정지로 인하여 발전량이 떨어지고 있음을 확인하였고, 후류로 인한 발전량 손실도 추정할 수 있었다. 같은 해에 풍력발전기 1, 2호기를 운전 개시하였지만, 고장 또는 정지원인은 일관성이 없이 다양함을 알 수 있었다. 이 연구에서 시스템이 가장 많은 시간동안 정지한 원인은 기어박스와 요잉장치의 고장으로 분석되었다.