• Title/Summary/Keyword: Mechanical Production System

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The simulation-based methods for the dynamic manufacturing environments in the assembly systems (조립 생산체계의 동적인 상황을 위한 시뮬레이션 적용 기법)

  • Kim, Day-Sung;Jeong, Peom-Jin;Park, Peom;Kim, Won-Joong;Kim, Man-Jin
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1996.04a
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    • pp.56-60
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    • 1996
  • In most dynamic manufacturing environments today, systems and processes are constantly changing. Simulation tools are required that can accurately model the system in detail, but still be easy to use, and allow rapid model redevelopment to react quickly for system changes. An object-oriented simulation modeling environment is presented to provide flexible modeling capabilities for simulation. Also, when simulating an assembly system, a large number of factors must be considered. Because of such complexities, simulation has been used as the primary method in designing, planning and analyzing. In this paper, the dynamic manufacturing environment is discussed for the assembly system. Also, an application method of simulation tools is presented with the experimental data from the automobile manufacturing shop to improve the productivity effectively.

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Design, Fabrication and temperature measuring experiments of solar collecting system using a single module reflectors (단일 모듈 반사경을 이용한 태양열 집열 시스템의 설계, 제작 및 온도측정 시험연구)

  • Yang, Byeong-Soo;Yang, Woo;Seo, Tae-Il;Son, Chang-Woo
    • Design & Manufacturing
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    • v.13 no.1
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    • pp.19-24
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    • 2019
  • Currently, the world is paying keen attention to the production of renewable energy along with environmental issues, and the share of renewable energy in the world is rising above that of nuclear power. Especially when Korea, which is heavily dependent on foreign countries, needs to reconsider its national competitiveness due to the recent high oil prices, the government's energy policy is to develop and use renewable energy that replaces fossil fuels. In particular, solar energy, the most actively studied and commercialized field of renewable energy, is the main research for solar energy and is commercialized and used. However, the efficiency of solar energy has already reached saturation. Studies are also focusing on increasing the reflectivity of solar energy to increase efficiency. Therefore, this paper proposes a solar collection system that can utilize solar energy rather than solar energy. The proposed solar heat collection system uses solar tracking systems to effectively collect solar energy, particularly those that can be easily produced using single-modular reflectors and have price competitiveness. In addition, temperature measurement experiments with temperature measuring sensors were conducted to ensure reliability in order to verify the results interpreted.

Magnetic Microactuator Array for High Speed Fluid Injection System (고속 유체분사 시스템을 위한 마크네틱 마이크로 액츄에이터 어래이)

  • Shin, Kyu-Ho;Moon, Chang-Yul;Shin, Su-Ho;Kim, Yong-Jun
    • Proceedings of the KIEE Conference
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    • 2002.07c
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    • pp.1994-1996
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    • 2002
  • This paper reports a novel high-speed fluid injection system employing a simple magnetic micoractuator. This magnetic microacutator consists of current carrying copper beams and permanent magnet under the beams. There were many efforts to magnetic microactuator realization using conducting coils [1-2]. Even though many of magnetic microactuators were successfully fabricated and tested, it is true that most them suffer complex fabrication processes and thus higher production costs than electrostatic counterparts. In this research, efforts were concentrated on the microactuator realization that has simple structure, low production cost, and mass production possibility.

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Measurement of the Slurry Flow-Field during Chemical Mechanical Polishing (Particle Image Velocimetry 기법을 이용하여, Chemical Mechanical Polishing 공정시 Slurry 유동장 측정)

  • Shin, Sang-Hee;Kim, Mun-Ki;Koh, Young-Ho;Kim, Ho-Young;Lee, Jae-Dong;Hong, Chang-Ki;Yoon, Young-Bin
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.11a
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    • pp.125-128
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    • 2004
  • Chemical Mechanical Polishing(CMP) in semiconductor production is characterized its output property by Removal Rate(RR) and Non-Uniformity(NU). Some Previous works shows that RR is determined by production of pressure and velocity and NC is also largely affected by velocity of flow-field during CMP. This study is about the direct measurement of velocity of slurry during CMP and reconstruction whole flow-field by Particle Image Velocimetry(PIV) Techniques. Typical PIV system is tuned adequately for inspecting CMP and Slurry Flow-field is measured by changing both Pad RPM and Carrier RPM. The results show that velocity is majorly determined not by Carrier RPM, but by Pad RPM.

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A Study on the Development of an Automatic Strip Machine for Removing Mobile Phone Glass Protective Films (휴대폰 글라스 보호필름 자동 박리장치 개발에 관한 연구)

  • Choi, Wang-Kug;Hur, Jang-Wook;Kim, Dong-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.6
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    • pp.9-15
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    • 2016
  • Due to material-specific vulnerabilities, the surfaces of the liquid crystal glasses used in mobile phones can crack easily, with even the smallest cracks undergoing propagation. To protect the glass surfaces, films are attached to the surfaces during the mobile phone production process. However, after machining the liquid crystal, removal of the film on the liquid crystal surface using chemical and mechanical methods is required. In this research, a peeling apparatus was developed for removing the films attached to liquid crystal surfaces during the production process. Mechanical attachment and design automation through experimentation and finite element modelling were performed to confirm the validity of the design.

Development of a Punching System for Pin-hole Type LED Display Board (핀홀형 LED 디스플레이 보드 펀칭 시스템 개발)

  • Choi, Hyeung-Sik;Kang, Jin-Il;Her, Jae-Gwan;Han, Jong-Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.7
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    • pp.63-70
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    • 2010
  • We developed a new punching system that generates pinholes expressing texts or images on a plastic plate. The pin-holed plate is used as a new glamorous display board reflecting colorful lights from the light emitting diode (LED) installed on the edge side of the plate. The four degree-of-freedom punching system was designed to make same multiple holes on four plastic plates simultaneously. For this motion, we designed a structure for a simultaneous motion of the system. For even reflection of the lights from texts or images on the board and fast production of the pin-holed boards, fast motion including precise position control is very important. We also built a PC-based integrated control system including a GUI program to help users easily design luminous texts or images on the plastic plate. Also, we conducted a performance test of the system to verify the punching speed and position control of the pin holes on the plate.

A study on the development of an automated device for the transportation of roof tiles using electromagnetic grippers (전자석 그리퍼를 이용한 기와 받침틀 이송 자동화 장비 개발에 관한 연구)

  • Byung-Soo Kang;Hyeong-Min Yoo
    • Design & Manufacturing
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    • v.17 no.2
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    • pp.1-8
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    • 2023
  • This study aims to enhance the price and quality competitiveness of imported tiles by developing a robotic tile production automation line. The development process involved several steps, such as requirement analysis, derivation of technical specifications, conceptual design, engineering feasibility review, detailed design, and production. Emphasis was placed on the transfer process of the tiles' molds, and technological advancements were achieved through engineering interpretation, feasibility review, and performance evaluation. The developed automation system incorporates key specifications to ensure a transfer success rate of over 90%, thereby ensuring stable transportation of the tiles and minimizing defect rates during production. The maximum weight capacity for tile pick-up was set above 6 kg, allowing effective handling of tiles weighing 6 kg or less in automated tasks. Furthermore, the system enables safe and precise movement of the tiles to the desired location, with a transfer distance of at least 1.3 m and a transfer speed exceeding 0.2 m/sec, thereby increasing production efficiency.

Relationality of Metal Mould Manufacturing for the Automatic Production (자동생산을 위한 금형가공의 합리화)

  • 현동훈;이용성
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.9
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    • pp.2286-2293
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    • 1993
  • The study presents the development of a cost-effective CAD/CAM system for metal moulds by use of personal computer. In the personal CAD/CAM system named DKSYS, metal moulds are defined by the operations of basic elements such as prism, pyramid and sphere, plane, rotational body, and surface elements including curved surface. The internal expression of shape elements in the computer is based on the wire model, which is a set of cross-sectional curves of the shape elements. With the addition of OMS system to CAD/CAM system the optimum cutting condition can be selected automatically. After programming NC information with the form definition and the optimum cutting condition, the metallic mould can be formed by transferring cutting information to CNC machine through DNC system. Using a computer for the above process, it is possible to increase the productivity and reduce the cost.

A New Runner System for Filling Balance in the Multi-Cavities Molds (다수 캐비티에서의 균형 충전을 위한 새로운 러너 시스템)

  • Jang, Min-Kyu;Park, Tae-Won;Jeong, Yeong-Deug
    • Design & Manufacturing
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    • v.7 no.1
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    • pp.19-22
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    • 2013
  • Almost all injection molds have multi-cavity runner system for mass production, which are designed with geometrically balanced runner system in order to accomplish filling balance between cavity to cavity during processing. However, even though geometrically balanced runner is used, filling imbalances have been observed. So, many studies for improving filling balance in the multi-cavities molds are worked up. In this study, the Melt-Buffer which is a new runner system for filling balance has been suggested, and a series of experiment about degree of filling balance in cavity-to-cavity was conducted in the mold with the Melt-Buffer. From the experiment, the filling balance was increased up to 5~6% by using the Melt-Buffer.

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A New Runner System for Filling Balance in the Multi-Cavities Molds (다수 캐비티에서의 균형충전을 위한 새로운 러너 시스템)

  • Jang, Min-Kyu;Park, Tae-Won;Jeong, Yeong-Deug
    • 한국금형공학회:학술대회논문집
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    • 2008.06a
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    • pp.95-98
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    • 2008
  • Almost all injection molds have multi-cavity runner system for mass production, which are designed with geometrically balanced runner system in order to accomplish filling balance between cavity to cavity during processing. However, even though geometrically balanced runner is used, filling imbalances have been observed. So, many studies for improving filling balance in the multi-cavities molds are worked up. In this study, the Melt-Buffer which is a new runner system for filling balance has been suggested, and a series of experiment about degree of filling balance in cavity-to-cavity was conducted in the mold with the Melt-Buffer. From the experiment, the filling balance was increased up to $5^{\sim}6%$ by using the Melt-Buffer.

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