• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.24 no.1
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• pp.7-14
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• 2015

The machine tools builders are trying to improve the efficiency and performance of the machine tools. The electro-mechanical driven broaching machine has many advantages such as lower noisy operating, higher energy efficiency, and smaller space of installation. This paper presents the structural and mechanical development of an electro-mechanical driven broaching machine that is replaced for traditional hydraulic one. The servo motor, ball screw and roller linear guide are used instead of hydraulic cylinder and translation frictional sliding guides. The simulation method based on FEM was applied to analyze the stress, deformation of the machine for static analysis. The dynamic analysis was carried out for verifying and assessing the mechanical behavior of the developed broaching machine. This work helps broaching machine developer make a better product at the early design stage with lower cost and development time.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.64 no.5
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• pp.824-829
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• 2015

The rotary type testing machine undergoes mechanical stress as an external force is applied. In case of the rotary type testing machine, even a tiny flaw results in a fatal demage because the size of the machine is huge. Therefore, when designing the rotary type testing machine, it is necessary to secure a safety factor with the mechanical stress analysis in order to prevent the machine from being destroyed due to scattering or transformation of rotating field. This thesis proposes a LSM rotary type tesitng machine which rotates at the speed of up to 600km/h. And the mechanical stress is considered in order that the safety factor remains above 1.5 at the maximum speed. In addition, because normal force as well as thrust occurs in the machine, the normal force exerted was considered through the strength analysis. Finally, a design plan which enables to weaken the normal force affecting the rotary type testing machine is introduced and its validity is proved by the results of FEM analysis.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.10a
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• pp.991-994
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• 1995

Recent trend in machine tools is pursuing the high precision and high speed facility and its architecture is being more complicated. With this tendency, it is required the more precise dynamic analysis of electro-mechanical system in machine tools. In this paper, the exact mathematical model of feed and spindle system of a typical machine tools was induced. The feed system is modeled as 7-mass system including the workpiece and the spindle system as 4-mass system. The simulation results show that the induced model depicts the characteristics of real system very well. The effects of each mechanical element to dynamic motion of a machine are analyzed by simulation with the induced model. It ia anticipated that the induced model can be used in the analysis of various machine architectures and in the design stage of new machine tools.

• Journal of Electrical Engineering and Technology
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• v.1 no.1
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• pp.73-79
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• 2006

Conceptually, mechanical port of an electric machine can be doubled and the concept of dual-mechanical-port (DMP) will then give birth to a new breed of electric machines. In this paper, the various possible structures of DMP electric machine are discussed. Basic modeling and analysis issues related to the DMP electric machine are presented. An exemplary design of DMP machine is given and verified by FEM results. Potential applications and future research work are given to conclude the paper.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.25 no.9
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• pp.1317-1324
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• 2001

In this paper, a methodology of geometrical error identification and compensation for NC machine tool position is developed. We propose a reference artifact with measuring the geometry of coordinate system for compensating linear scale error of NC machine. The coordinate system of the NC machine could be compensated successfully with the information obtained by measuring the reference artifact and our compensation algorithm. Monte Carlo simulation is used to evaluate coordinate referencing ability and, the uncertainties of the machine tool position is estimated and observed through the compensation process by simulation.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.21 no.8
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• pp.1348-1355
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• 1997

Machine element design is a very important course in the undergraduate program of mechanical engineering in that it presents traditional design concepts. While computer aided design(CAD) receives more attention, students tend to ignore the machine element design or traditional design concepts. However, design methodologies related to machine elements are utilized quite often in practical fields. Also, design methodologies provide good insight for the decision making process of modern design. Generally, CAD is used for simple drafting without the real design process in the undergraduate program. Design software has been developed for various machine elements. Through menu display, a user can select or furnish the design input such as design objects, dimensions, environmental forces and usages, and safety factors. Then the software carries out the design processes which are the same as those of textbooks. The result of the design is filtered to have the values in the standards. The designed machine element is drawn via commercial CAD software. The software has been developed with C language on a personal computer. The developed software is being utilized successfully in a design course, and the experiences are discussed in this paper. The software can be used in industries which require the repeated process of the machine element design.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.26 no.1
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• pp.130-136
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• 2017

The three-wheel pitching machine is a device that throws balls automatically instead of a pitcher and is used chiefly to train baseball players. The machine is abundantly used by people in indoor baseball grounds for baseball games. However, in Korea, foreign products are more popular because the efficiency of domestic products is poor as compared to that of the foreign ones. Therefore, a miniature pitching machine was manufactured to analyze and solve the problems of the existing machine. We added a feeder device to insert the balls in the machine and developed a smart phone application. The machine is easily controlled by a smart phone with bluetooth. While manufacturing the miniature, the existing problems were mitigated and the machine was redesigned for mass production. This study attempted to render the pitching machine more convenient and safer as a substitute for foreign pitching machines.

• Journal of the Korean Society for Precision Engineering
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• v.30 no.11
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• pp.1147-1151
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• 2013

A Crankshaft Multi Grinding Machine is developed for manufacturing of high precision crankshaft. The grinding head part of the developed machine should be moved precisely during grinding of work materials. In this paper, structural and modal analysis for the crankshaft multi grinding machine is carried out to check the design criteria of the machine.

• Journal of the Korean Society for Precision Engineering
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• v.29 no.2
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• pp.156-160
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• 2012

Recently, the demands of the large scale machine tools gradually increase to machine the large parts, such as large scale crankshaft, yaw and pitch bearings for the wind power generator and the vehicle or aircraft components. But the high technology is necessary in order to develop the huge machine tools. Furthermore, the global market of it has been monopolized by a few companies. So, we need to develop the large scale machine tools and study its core technology to rush into the increasing market. In this study, we carried out the researches for the important core technology of a multi-tasking, machine tool; a large scale 5-axis machine tool of gantry type for multi-task machining. This study is focused on the design of large size gantry type multi-axis machine. In the case of large size of machine the cross rail deflection in the X-axis is significant. To reduce the deflection due to the eccentric spindle head, a special hollow type design in the cross rail with outside ram is adapted in this study. Also, the Zig-Zag motion in the Y-axis is inevitable with the gantry geometry, which is by the un-balancing, different motion at the left and the right columns moving. We tried to reduce the influence of Zig-Zag motion using FEM with different loading conditions at the left and the right side column.

• Journal of the Korean Society for Precision Engineering
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• v.33 no.8
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• pp.683-689
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• 2016

Servo mismatch, which affects positioning accuracy of multi-axis machine tools, is usually estimated via the circular test. However, due to mechanical restrictions in measuring instruments, the circular test using a double ball-bar is difficult to apply in miniaturized or super-large sized machine tools. Laser trackers are widely used to measure the form accuracy of parts and the positioning accuracy of driving systems. In this paper, a technique for the servo mismatch estimation of multi-axis machine tools is proposed via the circular test using a laser tracker. To verify the proposed technique, experiments using a double ball-bar and laser tracker are conducted in a 3-axis machine tool. The difference in the evaluation results is 0.05 msec. The servo mismatch for the miniaturized machine tool is also evaluated using the proposed technique.