• 제목/요약/키워드: Mechanical Efficiency

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Tapping 가공 온도 최소화를 위해 미스트 노즐 적용 절삭유 공급에 따른 냉각조건 최적화 (Optimization of Cooling Conditions by Supplying Cutting Oil Applied with Mist Nozzle to Minimize Tapping Processing Temperature)

  • 오창혁;김영신;전의식
    • 한국기계가공학회지
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    • 제21권5호
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    • pp.98-104
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    • 2022
  • When processing parts, the cutting oil can improve the cooling performance of the workpiece and tool to increase the precision of the workpiece or extend the life of the tool and facilitate chip extraction. Since such cutting oil has a harmful effect on the environment and the human body due to additives such as sulfur, research on a minimum lubrication supply method using an eco-friendly oil is recently underway. The minimum lubrication supply method minimizes the amount of cutting oil used during processing and processes it, which can reduce the amount of cutting oil used, but has a problem in that cooling performance efficiency is poor. Therefore, this study conducted a study on mist cooling of lubricants to reduce the amount of cutting oil used and maximize the cooling effect of processing heat generated during tapping processing. Spray pressure, processing speed, direction, and lubricant spray amount, which are considered to have an effect on cooling performance, were set as process conditions, and the effect on temperature was analyzed by performing an experiment using the box benquin method among experiments were analyzed. Through the experimental analysis results, the optimal conditions for mist and processing that maximize the cooling effect were derived, and the validity of the results derived through additional experiments was verified. In the case of processing by applying the mist lubrication method verified through this study, it is considered that high-precision processing is possible by improving the cooling effect.

Transfer case의 구동변환을 위한 유성기어장치 구동부 설계 (Design of Planetary Gear Drive Unit for Drive Conversion of Transfer case)

  • 염광욱
    • 한국가스학회지
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    • 제26권2호
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    • pp.21-26
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    • 2022
  • 사륜구동은 구동력을 4바퀴에 모두 전달하기 때문에 노면과의 접지력이 상승하여 구동력이 상승한다. 하지만 그로 인해 연비가 저하되는 단점을 가지고 있다. 따라서 평소에 이륜구동으로 주행하다가 필요에 의해 선택적 사륜구동으로 변환하는 방법으로 사륜구동을 많이 사용한다. 이러한 선택적 사륜구동은 운전자가 보내는 전기적 신호를 Transfer case에서 기계적으로 바꿔서 구동력을 변환시킨다. 본 연구에서는 전기적 신호를 기계적으로 바꿔주기 위해 모터에 감속기를 적용하여 토크를 증대시켜 기능을 수행하였다. 따라서, 본 연구에서는 구동을 변환시켜주기 위해 적용되는 Transfer case내부에 있는 모터에 적용할 수 있는 감속메커니즘을 도출하고 그에 따른 유성기어형태를 적용한 감속비를 최적화하였다. 그리고 도출된 감속비를 토대로 링기어를 공통으로 사용하는 유성기어 2세트를 적용하여 입력축과 출력축이 동일상에서 감속이 진행되는 유성기어 기어치형의 개발 및 Transfer csae 내에 있는 구동변환장치 구동부의 최적화 설계를 진행하였다.

Experimental Study on Application of an Optical Sensor to Measure Mooring-Line Tension in Waves

  • Nguyen, Thi Thanh Diep;Park, Ji Won;Nguyen, Van Minh;Yoon, Hyeon Kyu;Jung, Joseph Chul;Lee, Michael Myung Sub
    • 한국해양공학회지
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    • 제36권3호
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    • pp.153-160
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    • 2022
  • Moored floating platforms have great potential in ocean engineering applications because a mooring system is necessary to keep the platform in station, which is directly related to the operational efficiency and safety of the platform. This paper briefly introduces the technical and operational details of an optical sensor for measuring the tension of mooring lines of a moored platform in waves. In order to check the performance of optical sensors, an experiment with a moored floating platform in waves is carried out in the wave tank at Changwon National University. The experiment is performed in regular waves and irregular waves with a semi-submersible and triangle platform. The performance of the optical sensor is confirmed by comparing the results of the tension of the mooring lines by the optical sensor and tension gauges. The maximum tension of the mooring lines is estimated to investigate the mooring dynamics due to the effect of the wave direction and wavelength in the regular waves. The significant value of the tension of mooring lines in various wave directions is estimated in the case of irregular waves. The results show that the optical sensor is effective in measuring the tension of the mooring lines.

Anaerobic Direct Seeder Engineering Component of the Rice Anaerobic Seeding Technology

  • Borlagdan, Paterno C.
    • 한국농업기계학회:학술대회논문집
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    • 한국농업기계학회 1996년도 International Conference on Agricultural Machinery Engineering Proceedings
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    • pp.1009-1020
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    • 1996
  • Direct-seeded rice can have comparable yield with transplanted rice if its inherent problems can be solved. It is a labor-saving technology and can significantly reduce production cost because seedling nursery , pulling , and transplanting are omitted. Turnaround time between cropping is reduced hence the possibility of a third annual crop. But direct-seeded rice is very vulnerable to pest attack (by birds, rats, and golden snails), desiccation, weed infestation, and prone to lodging resulting to unstable crop establishment and inconsistent yield. These problems can be solved by anaerobic seeding (sowing pre-germinated seeds under the soil). It requires precise seed placement into the soil to optimize its benefits. We developed a four-row anaerobic direct seeder (US $ 200 commercial price) for this purpose . It consist of a structural framework mounted with a drum -hopper metering device, flotation type drivewheels, spring-loaded and adjustable furrow closers, and furrow open rs, and a plastic rainguard. It can sow in line pre-germinated seeds into the soil thus permitting the use of mechanical weeders for a chemical-free weed control. Its performance was comparable with the Japanese two-row anaerobic seeder (costing US$400) in terms of seed placement and crop establishment. It was tested with five cultivars. Seeding rate varied from 38 kg/ha to 80kg/ha. Crop establishment ranged from 64 to 99 percent while grain yield varied from 3.0 t/ha to 5.4t/ha. A six-row anaerobic seeder was also developed and adapted to a powertiller for increased capacity , field efficiency , and easier operation. The anaerobic seeder is useful to farmers shifting to direct seeding to reduce rice production cost and to researchers conducting agronomic studies in direct-seeded rice. Blueprint of the machine is available free of charge from IRRI.

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Corrosion Behavior Optimization by Nanocoating Layer for Low Carbon Steel in Acid and Salt Media

  • Ahmed S. Abbas;Bahaa Sami Mahdi;Haider H. Abbas;F.F. Sayyid;A.M. Mustafa;Iman Adnan Annon;Yasir Muhi Abdulsahib;A.M. Resen;M. M. Hanoon;Nareen Hafidh Obaeed
    • Corrosion Science and Technology
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    • 제22권1호
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    • pp.21-29
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    • 2023
  • In this paper, a SiC nano electroless nickel plating layer with excellent corrosion resistance was fabricated using the Taguchi method. The electroless plated low carbon steel was subjected to tests to examine the influence of corrosive media, microhardness, and corrosion rate on the corrosion resistance of this alloy. Three different corrosive media (HCl, Na2SO4, and NaCl) at various temperatures (80, 90, and 100 ℃) were used, and at three different times (40, 80, and 120 min.) with a speed of stirring equal to 500 rpm. The results of microhardness were found from 134.276 HV to 278.578 HV at various conditions, while the corrosion rate results were obtained from 0.89643 mpy to 7.12571 mpy at different circumstances. Corrosion, and mechanical characteristics were explained using Taguchi design. Taguchi technique was used to account for all possible combinations of elements in order to conduct a complete study. Models that link the response and procedure parameters were developed using the results of these tests, and the analysis of variance was utilized to validate these models (ANOVA). For maximum efficiency, a function called "desirability" was applied to all responses at once.

Computational Fluid Dynamics를 이용한 부유식 새꼬막 채묘장치의 유동 특성에 관한 연구 (A study on the flow characteristics of floating seedling equipment using computational fluid dynamics)

  • 편용범;이경훈;최환석;이인태;김형호;이창제
    • 수산해양기술연구
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    • 제59권2호
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    • pp.164-171
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    • 2023
  • This study analyzed the flow inside floating seedling equipment for Scapharca subcrenata. Due to the aging society of fishing villages, it is impossible to continuously input the labor force. Therefore, it is necessary to improve efficiency. Scapharca subcrenata has high per capita consumption. It serves as an important aquatic food resource. Scapharca subcrenata culture tends to be highly dependent on the natural environment. Production of Scapharca subcrenata is difficult to predict with low stability. In the past, manpower directly installed bamboo nets in mudflats. The seedling equipment devised in this study is a floating type and can be freely moved on the sea according to the prediction of Scapharca subcrenata generation. The flow around the floating seedling equipment was analyzed by numerical analysis. The physical phenomena of the flow around the net inside the floating seedling equipment were visualized. As a result, the space between the floating seedling equipment and the bottom net and the space between the net groups showed a lower flow rate than the inlet flow rate. It is expected that the low flow rate of the floating seedling equipment will have a positive effect on the attachment of Scapharca subcrenata.

메쉬 제직 밀도(OPI)에 따른 우주용 전개형 메쉬 안테나의 열적 특성 분석 (Thermal Characteristics Investigation of Space-borne Deployable Mesh Antenna according to the Mesh Weaving Density (OPI) )

  • 채봉건;김혜인;백현규;오현웅
    • 항공우주시스템공학회지
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    • 제17권4호
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    • pp.1-9
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    • 2023
  • 최근 위성의 SAR(Synthetic Aperture Radar), 통신 및 신호 감시 임무가 고도화됨에 따라 경량화 및 전개 면적 대비 수납효율이 우수한 전개형 메쉬 안테나에 관한 연구가 활발히 수행되고 있다. 전개형 메쉬 안테나는 임무 주파수대역이 증가함에 따라 메쉬 제직 밀도의 척도인 OPI(Openings Per Inch)의 수가 증가하는 특징이 있으며, 이러한 OPI 변화는 메쉬의 광학물성 특성에 직접적인 영향을 미치므로 이에대한 연구가 필수적이다. 본 논문에서는 메쉬의 광학 물성치와 반사판에 대한 열적 관계를 검증하기 위해 기존 해외 연구사례를 바탕으로 메쉬의 다양한 광학적 특성에 따른 궤도 열해석 통해 메쉬와 안테나간의 열적 민감도 분석과 메쉬 반사판의 온도구배 영향성 분석을 수행하였다.

ZnS:Cu-PDMS 기반 기계 발광 유연 나노 복합체의 CNT 혼입에 따른 전기 및 광학적 특성 향상에 대한 연구 (Enhancing Electrical and Optical Properties in Mechanoluminescent Flexible Nanocomposite Based on ZnS:Cu-PDMS by Mixing CNTs)

  • 김태민;김현우;윤종혁;김미희;전다빈;최대철;이성남
    • 한국전기전자재료학회논문지
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    • 제36권5호
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    • pp.531-535
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    • 2023
  • Mechanoluminescence (ML) is a phenomenon where the application of mechanical force to ML materials generates an electric field and produces light, holding significant promise as an eco-friendly technology. However, challenges in commercializing ML technology has arisen due to its low brightness and short luminous lifetime. To address this, in this work, we enhance ML efficiency by mixing carbon nanotubes (CNTs) into a ZnS: Cu embedded in a polydimethylsiloxane composite ML device. The inclusion of CNTs boosts ML intensity by 98% compared to devices without CNTs, as the increasing CNT fraction elevates conductivity, thereby amplifying ML intensity. However, this increase in CNT fraction also leads to enhanced light absorption within the device. Consequently, we observe a trend where ML intensity rises initially but declines beyond a CNT fraction of 0.0015 wt%. Based on these findings, we anticipate that our research will make valuable contributions to the advancement of electrical powerless mechanoluminescent technology.

Effect of black sand as a partial replacement for fine aggregate on properties as a novel radiation shielding of high-performance heavyweight concrete

  • Ashraf M. Heniegal;Mohamed Amin;S.H. Nagib;Hassan Youssef;Ibrahim Saad Agwa
    • Structural Engineering and Mechanics
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    • 제87권5호
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    • pp.499-516
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    • 2023
  • To defend against harmful gamma radiation, new types of materials for use in the construction of heavyweight concrete (HWC) are still needed to be developed. This research introduces new materials to be employed as a partial replacement for fine aggregate (FA) to manufacture high-performance heavyweight concrete (HPHWC). These materials include hematite, black sand, ilmenite, and magnetite, with substitution ratios of 50% and 100% of FA. In this research, the hardening and fresh characteristics of HPHWC were obtained. Concrete samples' Gamma-ray linear attenuation coefficient was evaluated utilizing a gamma source of Co-60 through the thicknesses of 2.5, 5, 7.5, 10, 12.5, and 15 cm. High temperatures were studied for HPHWC samples, which were exposed to up to 700℃ for two hours. Energy-dispersive x-rays and a scanning electron microscope carried out microstructure analyses. Magnetite as an FA attained the lowest compressive strength of 87.1 MPa, but the best radiation protection characteristics and the highest density of 3100 kg/m3 were achieved. After 28 days, the attenuation efficiency of concrete mixtures was increased by 6.5% when fine sand was replaced with black sand at a ratio of 50%. HPHWC, which contains hematite, black sand, ilmenite, and magnetite, is designed to reduce environmental and health dangers and be used in medicinal, military, and civil applications.

Free vibration analysis of a laminated trapezoidal plate with GrF-PMC core and wavy CNT-reinforced face sheets

  • Yingqun Zhang;Qian Zhao;Qi Han;N. Bohlooli
    • Steel and Composite Structures
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    • 제48권3호
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    • pp.275-291
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    • 2023
  • This paper has focused on presenting vibration analysis of trapezoidal sandwich plates with 3D-graphene foam reinforced polymer matrix composites (GrF-PMC) core and FG wavy CNT-reinforced face sheets. The porous graphene foam possessing 3D scaffold structures has been introduced into polymers for enhancing the overall stiffness of the composite structure. Also, 3D graphene foams can distribute uniformly or non-uniformly in the plate thickness direction. The effective Young's modulus, mass density and Poisson's ratio are predicted by the rule of mixture. In this study, the classical theory concerning the mechanical efficiency of a matrix embedding finite length fibers has been modified by introducing the tube-to-tube random contact, which explicitly accounts for the progressive reduction of the tubes' effective aspect ratio as the filler content increases. The First-order shear deformation theory of plate is utilized to establish governing partial differential equations and boundary conditions for trapezoidal plate. The governing equations together with related boundary conditions are discretized using a mapping-generalized differential quadrature (GDQ) method in spatial domain. Then natural frequencies of the trapezoidal sandwich plates are obtained using GDQ method. Validity of the current study is evaluated by comparing its numerical results with those available in the literature. It is explicated that 3D-GrF skeleton type and weight fraction, carbon nanotubes (CNTs) waviness and CNT aspect ratio can significantly affect the vibrational behavior of the sandwich structure. The plate's normalized natural frequency decreased and the straight carbon nanotube (w=0) reached the highest frequency by increasing the values of the waviness index (w).