• Title/Summary/Keyword: Mechanical Efficiency

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A Study on the Efficiency of a Load Sensing Main Control Valve Using SimulationX (SimulationX를 이용한 부하 감지형 메인 컨트롤밸브의 효율에 관한 연구)

  • Kim, Dong Myoung;Lee, Jung Min;Jung, Won Jee;Jang, Joo Sup
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.1
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    • pp.87-95
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    • 2016
  • In this study, we develop a model of an open center and load-sensing system and for a main control valve to analyze system characteristics and efficiency using SimulationX. In order to analyze the operating characteristics of the pressure and flow of the main control valve of an open center system, a test was performed at each port. The reliability of the model was confirmed by comparing the similarity of the analysis results with the test results before analyzing the operating characteristics of the system. Development of the load sensing main control valve was performed by adding a flow sharing valve and a notched shape to the open center system based on it's the proven reliability. The authors performed the simulation under the same load conditions in order to compare the efficiency of the systems. Additionally, the combined operation performance was investigated by means of analyzing the characteristics of flow distribution under different load conditions.

Characteristics of Thermal Efficiency with Changing Distances Between Tubes for Heat Exchanger (열교환기 관사이의 거리변화에 대한 열효율 특성)

  • Kim, Jong-Min;Lee, Jae-Park;Lee, Seung-Ro;Lee, Chang-Eon;Kum, Sung-Min
    • Journal of Energy Engineering
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    • v.19 no.3
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    • pp.177-181
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    • 2010
  • There are various types of heat exchanger by its purpose and usage, but the important thing is making smaller size of heat exchanger with increasing of the performance of heat exchanger. However, when a burner exists in front of a heat exchanger like boiler, the thermal efficiency of heat exchanger is not only important, but the characteristics of pollutant emission should be considered. Therefore, in this study, a circular tube type of heat exchanger in front of premixed burne, which has a shorter of flame length than that of non-premixed burner and can control $NO_x$ and CO emission by adjustment of equivalence ratio, was installed. Consequently, characteristics of $NO_x$ and CO emission and thermal efficiency of heat exchanger were studied with changing distances between tubes and equivalence ratio, experimentally.

A Study on NOx Reduction Characteristics of LNT Catalyst with Fuel Injection Control in Light-duty Diesel Engine (승용디젤엔진의 연료분사 제어를 통한 LNT 촉매의 NOx 저감 특성에 관한 연구)

  • Hwang, Seung-Kwon;Ko, A-Hyun;Yoon, Joo-Wung;Myung, Cha-Lee;Park, Sim-Soo;Kim, Eun-Seok
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.4
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    • pp.150-155
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    • 2012
  • Lean NOx Trap (LNT) catalysts are capable of reducing exhaust NOx emissions from diesel engines. LNT stores NOx in lean condition and exhausts N2 by reducing NOx in rich condition. NOx reduction characteristic of LNT catalysts using throttle position sensor and fuel injection timing control for light-duty diesel engine was investigated. In contrast to SCR system, LNT catalyst uses diesel fuel in resuctant. Also if the concentration of reductant is exceeded, excessive amount of reductant will slip throughout LNT and cause another emission problem. Thus LNT regeneration with precise engine control established that can make higher NOx conversion efficiency and lower fuel penalty, prevent another emission problem. NOx and reductant concentration were measured by the NOx sensor and Mexa7100D equipped inlet and outlet of catalyst. As a result of engine test, regeneration strategy has reached high of 77.8% NOx conversion efficiency according to engine operation condition. Moreover, we have proved that it is possible to use regeneration strategy of LNT within 5% fuel penalty.

Experimental Investigation on DeNOx Performance according to the Urea-SCR System Control at Various Operating Conditions for Diesel Engines (디젤엔진의 운전조건 변화 및 Urea-SCR 시스템 제어에 따른 DeNOx 성능에 대한 실험적 연구)

  • Han, Jung-Won;Gong, Ho-Jeong;Hwang, In-Goo;Myung, Cha-Lee;Park, Sim-Soo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.6
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    • pp.76-83
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    • 2010
  • Recently, as the current and future emission regulations go stringent, the research of NOx reduction has become a subject of increasing interest and attention in diesel engine. Selective Catalytic Reduction (SCR) is one of the effective technology to reduce NOx emission from diesel engine. Especially, Urea-SCR that uses urea as a reductant is becoming increasingly popular as a cost effective way of reducing NOx emissions from heavy duty vehicles. In this research, we designed urea injector and DCU (Dosing Control Unit) specially developed for controlling the Urea-SCR process onboard vehicles. As passenger and commercial diesel engine experiment, we grasped characteristics of NOx emission and SCR catalyst temperature level in advance. As a result, highest NOx emission level was shown in condition of low engine speed and high load. On the other hand, SCR catalyst temperature was highest at high engine speed and load. On the basis of these result, we conducted the NOx reduction test at steady engine operating conditions using the urea injector and DCU. It was shown that 74% NOx conversion efficiency on the average and 97% NOx conversion efficiency was obtained at high SCR catalyst temperature.

Analysis of Correlation of Fuel Efficiency and Cost Depending on Component Size of Heavy-duty Parallel Hybrid System (상용 병렬형 하이브리드 시스템의 동력원 용량에 따른 연비 및 비용의 상관관계 분석)

  • Jeong, Jong-Ryeol;Lee, Dae-Heung;Shin, Chang-Woo;Lim, Won-Sik;Park, Yeong-Il;Cha, Suk-Won
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.3
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    • pp.73-82
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    • 2011
  • Most of countries start to restrict the emission gases of vehicles especially CO2 because of the global warming. Many vehicle companies including Toyota have launched various HEVs to satisfy the restriction laws and to improve the vehicle's efficiency. However, development for heavy-duty hybrid system is not plentiful rather than the passenger car. In this study, we choose the optimal size of engine, motor and battery for heavy-duty hybrid systems using dynamic programming. Also we analyze the correlation of the system's cost and efficiency because the added cost of vehicle to make the hybrid system is very important factor for the manufacturing companies. Finally, this study suggests a method to choose the appropriate system components size considering its performance and the cost. With this method, it is possible to select the component size for various systems.

Development of An Integrated Optimal Design Program for Design of A High-Efficiency Low-Noise Regenerative Fan (재생형 송풍기의 고효율 저소음 설계를 위한 통합형 최적설계 프로그램 개발)

  • Heo, Man-Woong;Kim, Jin-Hyuk;Seo, Tae-Wan;Koo, Gyoung-Wan;Lee, Chung-Suk;Kim, Kwang-Young
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.1
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    • pp.35-40
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    • 2014
  • A multi-objective optimization of a regenerative fan for enhancing the aerodynamic and aeroacoustic performance was carried out using an integrated fan design system, namely, Total FAN-Regen$^{(R)}$. The Total FAN-Regen$^{(R)}$ was developed for non-specialists to carry out a series of design process, viz., computational preliminary design, three-dimensional aerodynamic and aeroacoustic analyses, and design optimization, for a regenerative fan. An aerodynamic analysis of the regenerative fan was conducted by solving three-dimensional Reynolds-averaged Navier-Stokes equations using the shear stress transport turbulence model. And, an aeroacoustic analysis of the regenerative fan was implemented in a finite/infinite element method by solving the variational formulation of Lighthill's analogy based on the results of the unsteady flow analysis. An optimum shape obtained by Total FAN-Regen$^{(R)}$ shows the enhanced efficiency and decreased sound pressure level as much as 1.5 % and 20.0 dB, respectively, compared to those of the reference design. The performance test was carried out for an optimized regenerative fan to validate the performance of the numerically predicted optimal design.

Numerical Study of the Performance Characteristics of a Cascade Heat Pump Water Heater at Low Ambient Temperatures (저온 외기조건에서 케스케이드 급탕열펌프의 성능특성에 관한 해석적 연구)

  • Song, Jaehyun;Jung, Haewon;Park, JaeWoo;Kang, Hoon;Kim, Yongchan
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.25 no.5
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    • pp.225-232
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    • 2013
  • Heat pump systems have been widely adopted in buildings for cooling and heating, due to their higher energy efficiency. Recently, the demand for hot water supply from the heat pump system has been increasing. To increase the water supply temperature with higher system efficiency and reliability, a heat pump water heater adopting cascade cycle was investigated in this study. The cascade heat pump water heater consisted of a low-stage cycle using R410A, and a high-stage cycle using R134a. A simulation program for the cascade heat pump water heater was developed, and verified by comparison with experimental data. The performance of the cascade heat pump water heater was optimized, by varying the compressor rotating speeds of the low- and high-stage cycles. At low ambient temperatures, the performance of the cascade cycle was compared with that of the single-stage cycle. The system efficiency of the cascade cycle was higher than that of the single-stage cycle, showing a lower compression ratio and compressor discharge temperature.

A Study on the Multi-Objective Optimization of Impeller for High-Power Centrifugal Compressor

  • Kang, Hyun-Su;Kim, Youn-Jea
    • International Journal of Fluid Machinery and Systems
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    • v.9 no.2
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    • pp.143-149
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    • 2016
  • In this study, a method for the multi-objective optimization of an impeller for a centrifugal compressor using fluid-structure interaction (FSI) and response surface method (RSM) was proposed. Numerical simulation was conducted using ANSYS CFX and Mechanical with various configurations of impeller geometry. Each design parameter was divided into 3 levels. A total of 15 design points were planned using Box-Behnken design, which is one of the design of experiment (DOE) techniques. Response surfaces based on the results of the DOE were used to find the optimal shape of the impeller. Two objective functions, isentropic efficiency and equivalent stress were selected. Each objective function is an important factor of aerodynamic performance and structural safety. The entire process of optimization was conducted using the ANSYS Design Xplorer (DX). The trade-off between the two objectives was analyzed in the light of Pareto-optimal solutions. Through the optimization, the structural safety and aerodynamic performance of the centrifugal compressor were increased.

An Experimental Study on Performance Improvement of a Domestic Hot Water Boiler (가정용 온수보일러의 성능향상에 관한 실험적 연구)

  • Chang, Tae-Hyun;Lee, Jong-Beong;Oh, Keon-Je
    • Journal of the Korean Society of Industry Convergence
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    • v.6 no.3
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    • pp.231-238
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    • 2003
  • An experimental study was performed to improve a domestic hot water boiler with a coil type heat exchanger. By using Korean Standard B 8107, B 8021 and B 6205, the boiler efficiency for heating, bathing and combution are calculated. Finally, the efficiency of the boiler are compared with those of the commercial production. On the whole, the performance of the hot water generator is higher than that of the other generator.

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Implementation of Assembly Line and Line Balancing to Improve Assembly Productivity-A Case Study (조립생산성 향상을 위한 조립라인 구축 및 라인 밸런싱 - ABS 모터를 중심으로)

  • Mok, Hak-Su;Jo, Jong-Rae;Pyo, Seung-Tae
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.8
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    • pp.129-138
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    • 2001
  • The paper presents an implementation procedure of assembly line for ABS motor, which is composed of four subassemblies-yoke, grommet, housing and armature. The characteristics of ABS motor and its assembly processes are analysed, and the automation possibility of each process is examined in order to decrease assembly time. The assembly machines and facilities are then selected for automatic assembly, and the layout of the selected facilities is determined. Finally, task allocation of each worker is achieved by assembly line balancing to increase assembly productivity and efficiency. The line efficiency is also analyzed using simulation.

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