• Title/Summary/Keyword: Mechanical Design of Wall Thickness

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Molding Stability of Hydro-Mechanical High Speed Injection Molding for Thin-Wall(0.3mm) LGP (박판(0.3mm) 도광판 성형을 위한 유압식 고속사출성형의 성형 안정성 연구)

  • Hwang, C.J.;Kim, J.S.;Oh, J.G.;Jeong, C.;An, H.J.;Heo, Y.M.;Kim, J.D.;Yoon, K.H.
    • Transactions of Materials Processing
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    • v.17 no.8
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    • pp.657-661
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    • 2008
  • Recently, products of electronic industry and related parts are required to have the thickness thinner and thinner to reduce the part weight. To go with this trend, LGP(light guide plate) of LCD-BLU(Liquid Crystal Display-Back Light Unit: It is one of kernel parts of LCD) for cell phone has the thickness of ${\sim}0.3mm$ and the battery case of cell phone has ${\sim}0.25mm$. Accordingly, high speed injection molding is required to mold products which have thinner parts. To achieve high speed injection and proper control of hydraulic unit, various design was applied to conventional injection unit. In the present paper, we concentrated on the molding stability of hydro-mechanical high speed injection machine to make an LGP of 0.3mm thickness.

Analysis of Radiative-Convective Heat Transfer about a Circular Cylinder in Crossflow Using Finite Volume Radiation Solution Method (유한체적 복사전달해석법을 이용한 주유동중에 놓인 원형실린더 주위에서의 복사-대류 열전달해석)

  • Lee, Gong-Hun;Lee, Jun-Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.20 no.1
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    • pp.346-358
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    • 1996
  • A finite volume radiation solution method was applied to a non- orthogonal coordinate system for the analysis of radiative-convective heat transfer about a circular cylinder in crossflow. The crossflow Reynolds number based on the cylinder radius was 20, and the fluid Prandtl number was 0.7. The radiative heat transfer coupled with convection was reasonably predicted by the finite volume radiation solution method. The investigation includes the effects of conduction- to-radiation parameter, optical thickness, scattering albedo and cylinder wall-emissivity on heat transfer about the cylinder. As the conduction- to-radiation parameter decreases, the radiative heat transfer rate increases and conduction rate as well due to the increase in temperature gradient on the cylinder wall which is caused by radiation enhancement. With an increase in the optical thickness, the Nusselt number increases significantly and the temperature gradient shows similar behavior. Though the radiative heat transfer increases with the scattering albedo, the total heat transfer decreases. This is because the decrease in the conduction heat transfer exceeds the increase in the radiation heat transfer. As the wall- emissivity increases, the radiation absorbed in the vicinity of the cylinder wall increases and thereby the total heat transfer increases, even though the conduction heat transfer decreases.

A Study on Combined Heat Transfer in a Enclosure with a Block (밀폐공간내의 피가열체 존재시 복합열전달에 관한 연구)

  • Hong, Seong-Kook;Ryou, Hong-Sun;Hong, Ki-Bae;Chae, Soo
    • Journal of the Korean Society of Safety
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    • v.15 no.1
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    • pp.19-27
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    • 2000
  • This paper numerically deals with combined heat transfer in a enclosure with a block. The block affected by hot wall is located centrally in the enclosure with a radiating gray gas. The discrete ordinate method(DOM) was used for solving the radiative transfer equation. Both laminar and turbulent cases were investigated for various Rayleigh number and standard k-$\varepsilon$ model was adopted to turbulent case. The effects of optical thickness, wall emissivity and fluid-solid thermal conductivity ratio are investigated on the flow and temperature fields. This study shows that as the wall emissivity decreases, the temperature distribution gradually becomes uniform and the heat transfer is reduced in enclosure. It is expected that this study can help to design the energy system related to the combined heat transfer and operate it safely.

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Characteristics on Evaporating Heat Transfer and Pressure Drop of HCs Refrigerants (탄화수소계 냉매의 증발 열전달 및 압력강하 특성)

  • Lee Kwang-Bae;Lee Ho-Saeng;Kim Jae-Dol;Yoon Jung-In
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.17 no.7
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    • pp.681-687
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    • 2005
  • Experimental results for heat transfer characteristic and pressure gradients of HCs refrigerants R-290, R-600a, R-1270 and HCFC refrigerant R-22 during evaporating inside horizontal double pipe heat exchangers are presented. The test sections which has one tube diameter of 12.70 m with 0.86 mm wall thickness, another tube diameter of 9.52 mm with 0.76 mm wall thickness are used for this investigation. The local evaporating heat transfer coefficients of hydrocarbon refrigerants were higher than that of R-22. The average evaporating heat transfer coefficient increased with the increase of the mass flux. It showed the higher values in hydrocarbon refrigerants than R-22. Hydrocarbon refrigerants have higher pressure drop than R-22 in 12.7 mm and 9.52 mm. This results form the investigation can be used in the design of heat transfer exchangers using hydrocarbons as the refrigerant for the air- conditioning systems.

Surface Temperature Control of an Insulated Horizontal Pipe under Thermal Radiation Environment (복사효과를 포함하는 수평관 표면의 온도제어)

  • Kang, Byung-Ha;Pi, Chang-Hun;Kim, Suk-Hyun
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.23 no.1
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    • pp.54-60
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    • 2011
  • Procedures for estimation of insulation thickness for a horizontal pipe for condensation control or personnel protection has been investigated, parallel to the previous work of a vertical wall case. Parameters include pipe diameter, emissivity, thermal conductivity, and operating temperatures. The results indicated that the surface emissivity plays a very important role in the design of insulation, specially for the case of high temperature application with low Bi. The effect of surface radiation in such case could be up to 65% of the total. Required insulation thickness for the surface temperature control increases as pipe diameter increases and as surface emissivity decreases. Adequate revision of specifications or standards to include newly invented insulation materials with high emissivity has been also suggested.

Analysis of Reheater Pipe Crack for Oil Power Plant (중유발전소의 재열기관 균열 해석)

  • Hong, S.H.;Hong, S.J.
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.643-647
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    • 2003
  • Power plant Piping operating at elevated temperature often fails prematurely by the growth of microcracks under creep conditions. Therefore, the life assessment of high temperature components that contain cracks is an important technological problem. The mechanisms of crack growth in simple metals and alloys have been investigated using both mechanical and microstructural approaches. In this study, life prediction accounting for creep, crack growth and thermal stress is analyzed.

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Design of a Heat Exchanger to Reduce the Exhaust Temperature in a Spark-Ignition Engine (가솔린 엔진에서 배기 온도 저감을 위한 열교환기 설계 최적화)

  • Lee, Seok-Hwan;Park, Jung-Seo;Bae, Choong-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.3
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    • pp.10-17
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    • 2007
  • Design of experiments (DOE) technique has been used to design an exhaust heat exchanger to reduce the exhaust gas temperature under high load conditions in a spark-ignition engine. The DOE evaluates the influence and the interaction of a selected eight design parameters of the heat exchanger affecting the cooling performance of the exhaust gas through a limited number of experiments. The heat exchanger was installed between the exhaust manifold and the inlet of the close-coupled catalytic converter (CCC) to reduce thermal aging. To maximize the heat transfer between exhaust gas and coolant, fins were implemented at the inner surface of the heat exchanger. The design parameters consist of the fin geometry (length, thickness, arrangement, and number of fin), coolant direction, heat exchanger wall thickness, and the length of the heat exchanger. The acceptable range of each design parameter is discussed by analyzing the DOE results.

Optimum Design of a Liquid Film Thickness Measurement Device Using Electric Conductance for Impingement Liquid Film (충돌 액막 분석을 위한 전기전도 액막 두께 측정장치 최적설계)

  • Lee, Hyeongwon;Lee, Hyunchang;Kim, Taesung;Ahn, Kyubok;Yoon, Youngbin
    • Journal of Sensor Science and Technology
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    • v.27 no.6
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    • pp.386-391
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    • 2018
  • To analyze the film cooling in a liquid rocket engine, it is necessary to understand the characteristics of the wall-impingement liquid film. We designed an optimal two-dimensional device for measuring the thickness of the liquid film thickness. This device quantitatively measures the liquid-film thickness distribution. In previous liquid-film thickness measuring devices, the liquid film was formed over the entire area of the sensor. However, its formation depended on injection conditions. To compensate for this, optimal resistors are selected. Additionally, saturation variations with partial saturation are analyzed. Furthermore, calibration using the enhanced plate method is conducted with improvements in spatial resolution. The device designed here can be used to analyze the properties of an impingement liquid film with a slit injector. This study can be used for film-cooling analysis in liquid rocket engines.

Interval finite element analysis of masonry-infilled walls

  • Erdolen, Ayse;Doran, Bilge
    • Structural Engineering and Mechanics
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    • v.44 no.1
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    • pp.73-84
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    • 2012
  • This paper strongly addresses to the problem of the mechanical systems in which parameters are uncertain and bounded. Interval calculation is used to find sharp bounds of the structural parameters for infilled frame system modeled with finite element method. Infill walls are generally treated as non-structural elements considerably to improve the lateral stiffness, strength and ductility of the structure together with the frame elements. Because of their complex nature, they are often neglected in the analytical model of building structures. However, in seismic design, ignoring the effect of infill wall in a numerical model does not accurately simulate the physical behavior. In this context, there are still some uncertainties in mechanical and also geometrical properties in the analysis and design procedure of infill walls. Structural uncertainties can be studied with a finite element formulation to determine sharp bounds of the structural parameters such as wall thickness and Young's modulus. In order to accomplish this sharp solution as much as possible, interval finite element approach can be considered, too. The structural parameters can be considered as interval variables by using the interval number, thus the structural stiffness matrix may be divided into the product of two parts which correspond to the interval values and the deterministic value.

Application of Laser Ultrasonic Technique for Nondestructive Evaluation of Wall Thinning in Pipe (배관부 감육 손상의 비파괴 평가를 위한 레이저 초음파 기술 적용)

  • Hong, Kyung-Min;Kang, Young-June;Park, Nak-Kyu;Yoon, Suk-Bum
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.4
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    • pp.361-367
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    • 2013
  • Many of the nuclear power plant pipe is used in high temperature and high pressure environment. Wall thinning frequently caused by the corrosion. These wall thinning in pipe is expected gradually increase as nuclear power become superannuated. Therefore there is need to evaluate wall thinning in pipe and corrosion defect by non-destructive method to prevent the accident of the nuclear power facility due to pipe corrosion. Especially for real-time assessment of the wall thinning that occurs in nuclear power plant pipe, the laser ultrasonic technology can be measured even in hard-to-reach areas, beyond the limits of earlier existing contact methods. In this study, the optical method using laser was applied for non-destructive and non-contact evaluation. Ultrasonic signals was acquired through generating ultrasonic by pulse laser and using laser interferometer. First the ultrasonic signal was detected in no wall thinning in pipe, then a longitudinal wave velocity was measured inside of pipe. Artificial wall thinning specimen compared to 20, 30, 40 and 50% of thickness of the pipe was produced and the longitudinal wave velocity was measured. It was possible to evaluate quantitatively the wall thinning area(internal defect depth) cause it was able to calculate the thickness of each specimen using measured longitudinal wave velocity.