• 대한기계학회논문집A
• /
• 제31권3호
• /
• pp.338-343
• /
• 2007

Thermal deformation of cast iron exhaust manifold for turbo diesel engine is investigated by finite element analysis (FEA). The FE model included the temperature dependent material properties as well as the interactions between exhaust manifold, cylinder head and fasteners. It also considers the sliding behavior of the flanges of exhaust manifold on cylinder head when either expansion or contraction of the exhaust manifold exceeds the fastener pretension. The result of analysis revealed that remarkable thermal deformation along the longitudinal direction. Compressive plastic deformation at high temperature remained tensile stress in manifold and resulted in longitudinal contraction at ambient temperature. The amount of contraction at each fastener position was predicted and compared with experimental results. Analysis results revealed that the model predicted deformation qualitatively, but more elaborated cyclic hardening behavior would be necessary to predict the deformation quantitatively.

• 대한기계학회논문집A
• /
• 제26권7호
• /
• pp.1302-1308
• /
• 2002

Thermo-mechanical and flexural behavior of a wire-bond plastic ball grid array (WB-PBGA) package are characterized by high sensitive moire interferometry. Moire fringe patterns are recorded and analyzed for several bending loads and temperatures. At the temperature higher than $100^{\circ}C$, the inelastic deformation in solder balls become more dominant, so that the bending of the molding compound decreases while temperature increases. The deformation caused by thermally induced bending is compared with that caused by mechanical bending. The strain results show that the solder ball located at the edge of the chip has largest shear strain by the thermal load while the maximum average shear strain by the bending moment occurs in the end solder.

• 대한기계학회논문집A
• /
• 제26권8호
• /
• pp.1672-1679
• /
• 2002

This paper provides an engineering J estimation equation for cylinders with finite internal axial surfacecracks under internal pressure. The proposed equation is the J estimation equation based on deformation plasticity using Ramberg-Osgood (R-O) materials. Based on detailed 3-D FE results using deformation plasticity, plastic influence functions for fully plastic J components are tabulated for practically interesting ranges of the mean radius-to-thickness ratio, the crack depth-to-length ratio, the crack depth-to-thickness ratio. the strain hardening index for the R-O material, and the location along the semi-elliptical crack front. Based on tabilated plastic influence functions, the J estimation equation along the crack front is proposed and validated for R-O materials. Good agreements between the FE results and the proposed J estimation provide confidence in the use of the proposed method to elastic-plastic fracture mechanics of pressurized piping.

• 동력기계공학회지
• /
• 제16권3호
• /
• pp.51-56
• /
• 2012

The effect of deformation induced martensite transformation on the mechanical properties in austenitic stainless steel with high Mn was studied. ${\alpha}$'-martensite was formed by deformation in austenitic stainless steel with high Mn. Deformation induced ${\alpha}$'-martensite was formed with surface relief by cold rolling. With the increase of deformation degree, volume fraction of deformation induced martensite was increased rapidly in early stage of deformation and then, increased slowly. With the increase of deformation degree, hardness and tensile strength were rapidly increased with linear relations, while elongation was rapidly decreased and then slowly decreased. Hardness, tensile strengths and elongation were influenced strongly by deformation induced martensite.

• Steel and Composite Structures
• /
• 제32권2호
• /
• pp.157-171
• /
• 2019

In this research, the dynamic instability region (DIR) of the sandwich nano-beams are investigated based on nonlocal strain gradient elasticity theory (NSGET) and various higher order shear deformation beam theories (HSDBTs). The sandwich piezoelectric nano-beam is including a homogenous core and face-sheets reinforced with functionally graded (FG) carbon nanotubes (CNTs). In present study, three patterns of CNTs are employed in order to reinforce the top and bottom face-sheets of the beam. In addition, different higher-order shear deformation beam theories such as trigonometric shear deformation beam theory (TSDBT), exponential shear deformation beam theory (ESDBT), hyperbolic shear deformation beam theory (HSDBT), and Aydogdu shear deformation beam theory (ASDBT) are considered to extract the governing equations for different boundary conditions. The beam is subjected to thermal and electrical loads while is resting on Visco-Pasternak foundation. Hamilton principle is used to derive the governing equations of motion based on various shear deformation theories. In order to analysis of the dynamic instability behaviors, the linear governing equations of motion are solved using differential quadrature method (DQM). After verification with validated reference, comprehensive numerical results are presented to investigate the influence of important parameters such as various shear deformation theories, nonlocal parameter, strain gradient parameter, the volume fraction of the CNTs, various distributions of the CNTs, different boundary conditions, dimensionless geometric parameters, Visco-Pasternak foundation parameters, applied voltage and temperature change on the dynamic instability characteristics of sandwich piezoelectric nano-beam.

• 대한기계학회논문집A
• /
• 제26권2호
• /
• pp.340-348
• /
• 2002

Deformation analysis of injection molded articles whose geometry is considered as the assembly of thin flat plates has been conducted. For the in-mold analysis, thermo-viscoelastic stress calculation of thermo-rheologically simple amorphous polymer and in-mold deformation calculation considering the in-plane mold constraint have been done. Free volume theory has been used to represent the non-equilibrium density state during the fast cooling. At ejection, instantaneous deformation takes place due to the redistribution of in-mold residual stress. During out-of-mold cooling after ejection, thermoelastic model based on the effective temperature has been adopted for the calculation of out-of-mold deformation. In this study, emphasis is also made on the treatment with regard to lateral constraint types during molding process. Two typical mold geometries are used to test the numerical simulation modeling developed in this study.

• 한국기계가공학회지
• /
• 제17권3호
• /
• pp.65-70
• /
• 2018

M152, used for aircraft engine compressor cases, causes many problems in the cutting process due to its high hardness and high toughness. Characterized by a concave cylindrical center, aircraft engine compressor cases are thin but have multiple side holes to connect with internal parts. Thus, deformation occurs despite the jig sustaining the inside. The object of this study was to lessen the deformation arising from drilling by improving the drilling jig for aircraft engine compressor cases. To this end, an aircraft engine compressor case modeled with SolidWorks was analyzed with ANSYS under real conditions. Then, to secure reliability, the analyzed deformation was compared with the actual deformation. Based on the results, the effects of the improved drilling jig for aircraft engine compressor cases were verified.

• 대한기계학회논문집A
• /
• 제24권3호
• /
• pp.593-602
• /
• 2000

The shape optimization is performed to minimize the judder of ventilated disc brake rotor that is induced by the thermal deformation of the disc. A three-dimensional finite element is developed to analyze the coupled system of temperature and displacement field, and the thermal conductivity and mechanical stiffness matrices are simultaneously taken into account. To reduce computing time, an equivalent heat transfer rate is introduced approximating the heat transfer rate on the disc surface. A deformation factor is introduced to describe the thermal deformation causing the judder. The deformation factor is chosen as an objective function in the optimization process. Consequently an optimum design is then performed minimizing the deformation factor with the design variables of the shape of the disc. The optimum design procedure presented in this study is proven to be an effective method of minimizing the judder, and it reduces the thermal deformation by 23% of the initial geometry.

• Structural Engineering and Mechanics
• /
• 제60권1호
• /
• pp.91-110
• /
• 2016

Tube hydroforming (THF) under pulsating hydraulic pressures is a novel technique that applies pulsating hydraulic pressures that are periodically increased to deform tubular materials. The deformation behaviours of tubes in pulsating THF may differ compared to those in conventional non-pulsating THF due to the pulsating hydraulic pressures. The equivalent stress-strain relationship of metal materials is an ideal way to describe the deformation behaviours of the materials in plastic deformation. In this paper, the equivalent stress-strain relationships of SS304 tubes in pulsating hydroforming are determined based on experiments and simulation of free hydraulic bulging (FHB), and compared with those of SS304 tubes in non-pulsating THF and uniaxial tensile tests (UTT). The effect of the pulsation parameters, including amplitude and frequency, on the equivalent stress-strain relationships is investigated to reveal the plastic deformation behaviours of tubes in pulsating hydroforming. The results show that the deformation behaviours of tubes in pulsating hydroforming can be well described by the equivalent stress-stain relationship obtained by the proposed method. The amplitude and frequency of pulsating hydraulic pressure have distinct effects on the equivalent stress-strain relationships-the equivalent stress becomes augmented and the formability is enhanced with the increase of the pulsation amplitude and frequency.

• 대한기계학회논문집A
• /
• 제29권6호
• /
• pp.852-859
• /
• 2005

Molecular dynamics simulations of nanoimprint lithography in which a stamp with patterns is pressed onto amorphous poly-(methylmethacrylate) (PMMA) surface are performed to study the deformation of polymer. Force fields including bond, angle, torsion, inversion, van der Waals and electrostatic potential are used to describe the intermolecular and intramolecular force of PMMA molecules and stamp. Periodic boundary condition is used in horizontal direction and Nose-Hoover thermostat is used to control the system temperature. As the simulation results, the adhesion forces between stamp and polymer are calculated and the mechanism of deformation are investigated. The effects of the adhesion and friction forces on the polymer deformation are also studied to analyze the pattern transfer in nanoimprint lithography. The mechanism of polymer deformation is investigated by means of inspecting the indentation process, molecular configurational properties, and molecular configurational energies.