• Title/Summary/Keyword: Mechanical Alignment

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For High Aspect Ratio of Conductive Line by Using Alignment System in Micro Patterning of Inkjet Industry (화상정렬 시스템을 이용한 잉크젯 반복인쇄기술)

  • Park, Jae-Chan;Park, Sung-Jun;Seo, Shang-Hoon;Joung, Jae-Woo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.06a
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    • pp.154-154
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    • 2006
  • Samsung Electro Mechanics ink jet has developed ultra high resolution alignment system. The alignment system has been developed for repeatable printing of conductive ink. The resolution of alignment system is 0.5um and the velocity of printing working plate is 1.5m/s. So far repeated printing results included sintering process have over 30um of drop mislocation data. In order to improve line thickness and conductivity of metal line, we need to develop the higher mechanical accurate align system. On the demand, this developed align system has under $1{\sim}2{\mu}m$ mispositioning performance and can measure of mechanical accuracy of inkjet printer, as well as the straightness of jetted drop from inkjet head. There is no kinds limit of substrate and ink to use SEM alignment system. By using this alignment system, we progress two experiment of reiterate printing drop and making conductive line on the glass and photo paper. Optical microscope and 3D profiler has been used for measurement of printed ink.

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A Motor-Driven Focusing Mechanism for Small Satellite (소형위성용 모터 구동형 포커싱 메커니즘)

  • Jung, Jinwon;Choi, Junwoo;Lee, Dongkyu;Hwang, Jaehyuck;Kim, Byungkyu
    • Journal of Aerospace System Engineering
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    • v.12 no.4
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    • pp.75-80
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    • 2018
  • The working principle of a satellite camera involves a focusing mechanism for controlling the focus of the optical system, which is essential for proper functioning. However, research on focusing mechanisms of satellite optical systems in Korea is in the beginning stage and developed technology is limited to a thermal control type. Therefore, in this paper, we propose a motor-driven focusing mechanism applicable to small satellite optical systems. The proposed mechanism is designed to generate z-axis displacement in the secondary mirror by a motor. In addition, three flexure hinges have been installed on the supporter for application of preload on the mechanism resulting in minimization of the alignment error arising due to manufacturing tolerance and assembly tolerance within the mechanism. After fabrication of the mechanism, the alignment errors (de-space, de-center, and tilt) were measured with LVDT sensors and laser displacement meters. Conclusively, the proposed focusing mechanism could achieve proper alignment degree, which can be applicable to small satellite optical system.

Determination of Pelvic Limb Alignment in Small-breed Dogs (소형견종의 후지정렬 측정)

  • Kim, Jooho;Heo, SuYoung;Na, Jiyoung;Kim, Namsoo;Lee, Kichang;Jeong, Seongmok;Lee, HaeBeom
    • Journal of Veterinary Clinics
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    • v.32 no.6
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    • pp.481-485
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    • 2015
  • The present study determined the normal reference ranges for overall pelvic limb alignment of small-breed dogs. For this purpose, 60 cadaveric canine pelvic limbs from normal small-breed dogs (Maltese, Poodle, Shih Tzu, Yorkshire Terrier). A frontal full-limb radiograph of each pelvic limb was obtained, and mechanical tibiofemoral angle (mTFA), mechanical metatarsotibial angle (mMTTA), mechanical axis-femur angle (MAFA), and mechanical axis-metatarsus angle (MAMTA) were measured from each radiograph, along with mechanical deviation of the stifle (SMAD) and tarsal joints (TMAD). The 95% CI for radiographic values of all pelvic limbs were mTFA, 5.7-7.4; mMTTA, $-2.2--0.8^{\circ}$; MAFA, $3.5-4.5^{\circ}$; MAMTA, 1.0-2.0; SMAD, 2.1-2.7%; TMAD, 0.5-1.0%. There values varied among the breeds, except for mTFA. The reference ranges can be used for diagnosing pelvic limb deformities in small-breed dogs and for planning corrective osteotomies.

A Quantitative Self Alignment Method in Incremental Printing: Coalescent Bar Alignment

  • Chun, Y.;Kim, T.Y.
    • Proceedings of the KIEE Conference
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    • 2003.07e
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    • pp.106-109
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    • 2003
  • The repeatability error creeps in every corner of mechanical design as mechanical design becomes diverse and complicated. Inkjet printing has inherent repeatability error problem due to its nature of seamless incremental image synthesis of partial images. Without the calibration for the repeatability error realization of high print quality or enhancement of other printing performance could be impaired. Printer designers have met this recurrent problem even before the inception of inkjet print device and contrived various solutions as their own intelectual proprietary. Also, it is a trend to perform necessary calibration without painstaking human intervention. To come up with another useful and proprietary solution has become an important ingredient in inkjet printer design. This paper presents such a solution developed at Digital Printing Division of Samsung Electronics Company.

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The Design and Control of Contact-free Magnetic Suspension System with Four Degrees of Freedom (4자유도 비접촉 자기 서스펜션 기구의 설계 및 제어)

  • Lee, Sang-Heon;Baek, Yoon-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.6
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    • pp.871-878
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    • 2003
  • With the development of micro -technology, the demand for micro actual ing device is increasing. But, it is difficult to achieve high resolution and wide bandwidth with the conventional contact systems. So, the contact-free systems which are suspended or levitated by magnetic force or air bearing were proposed. These systems can be applied to high precision stages and alignment apparatuses. This paper describes a magnetically suspended system with four degrees of freedom which are composed of three rotations (roll, pitch, yaw), and one translation ( z). The operating principle and the structure of the system are similar to variable reluctance type electric machines. In this study, the force analysis is executed using magnetic circuit and virtual work principle, and the equations that describe the dynamics of the system are presented. The multivariable PID controller is adapted to the system and the experiment is executed.

The analysis on the shape of a Standard Test Specimen for the Torsion Test and The Effects of Misalignments (비틀림 시험에 대한 표준시험시편 형상 및 축 정렬 이상 영향 분석)

  • Kim, Ju-Hee;Kim, Yun-Jae;Park, Chi-Yong;Heo, Yong-Hak;Je, Jin-Ho
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.155-160
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    • 2008
  • Using a three-dimensional (3-D) FE analyses, this paper provides the shape optimization of the standard test specimen for the torsion test, as well as a method for analyzing effects of misalignment under the angular and concentric misalignment. For verification, FE analysis is performed, which is designed for the perfectly full-model. To optimize the design shape of the torsion-controlled fatigue test specimen, we performed sensitivity analysis using shape parameters. Additionally, two kinds of misalignment (angular misalignment and concentric misalignment) are applied to the circular and tubular specimens to show effects of misalignments in the FE analysis. The present results will provide valuable information for designing shafts for every kind of mechanical system under torsional force.

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A Numerical Study on Patterning Process Including a Self-Alignment Technique of a Microdroplet (미세액적의 자기정렬 기법을 포함한 패터닝 공법에 대한 해석적인 연구)

  • Suh, Young-Ho;Son, Gi-Hun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.33 no.1
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    • pp.28-38
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    • 2009
  • Numerical simulation is performed for microdroplet deposition on a pre-patterned micro-structure. The liquid-air interface is tracked by a level-set method, which is improved by incorporating a sharp-interface modeling technique for accurately enforcing the matching conditions at the liquid-gas interface and the no-slip condition at the fluid-solid interface. The method is further extended to treat the contact angle condition at an immersed solid surface. The present computation of a patterning process using microdroplet ejection demonstrates that the multiphase characteristics between the liquid-gas-solid phases can be used to improve the patterning accuracy.

Tool Alignment and Machining Accuracy in Micro End Milling (마이크로 머시닝에서의 공구 정렬과 가공정밀도)

  • An, Ju Eun;Lee, Sung Ho;Kwak, Jae Seob
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.2
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    • pp.143-148
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    • 2016
  • A micro end mill is one of the precise tools used in machining ultra-precision products such as microchannel and micropatterned mold. To achieve the required precision of these products, several studies investigated the cutting force, burr formation, and burr generation mechanism of micro end mills; however, there are few studies on the alignment of micro tools, which is the foundation of machining. Hence, in this investigation, relation expressions were derived to determine the relation between the misalignment parameters and the machining accuracy. At the same time, the effect of the machining parameters was analyzed using a multiple linear regression analysis and the analysis of variance. The results indicate that the tilting angle of a micro tool has more influence on the machining accuracy than other parameters.

A study on the chucking system in coaxial grinding of ferrule (페룰 동축 연삭시 척킹 시스템에 관한 연구)

  • Kim, Dong-Kil;Lee, Sang-Jo;Ahn, Geon-Jun;Kwak, Chol-Hun
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.987-991
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    • 2003
  • Ferrule is widely used as fiber optic connecters. In fiber-optic communications, the shape accuracy such as coaxiality and cylindricity of ferrule affects insertion loss. When coaxial grinding of ferrule supported by two pin, pin alignment and chucking accuracy are very important. In this research, the kinematic behavior of the ferrule center is investigated in the case where cone-shaped center pins and round circle holes which make contact with each other near the edge of the holes, using homeogenous coordinate transformation and numerical analysis. The obtained results are as follows: The alignment errors between center holes cause a sinusoidal displacement of ferrule. And the maximum displacement of ferrule centers increase in proportion to the center pin angle. The relationship between center pins displacement in coaxial grinding and grinding accuracy was explained.

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A Study on Accurate Alignment Measurement of Dual Thruster Module Using Theodolite (데오드라이트를 이용한 이중 추력기 모듈의 정밀정렬측정에 관한 연구)

  • Hwang, Kwon-Tae;Moon, Guee-Won;Cho, Chang-Lae;Lee, Dong-Woo;Lee, Sang-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.11
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    • pp.1399-1404
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    • 2012
  • Because satellites operate in space, it is impossible to repair them when they malfunction. Therefore, to ensure the normal function of the payload used in the satellites, accurate assembly and installation of parts are crucial. To prevent abnormal functioning in the extreme environments during launch and in space, it is essential to test changes at the parts and system levels by performing alignment measurement before and after the launch environment test and the space environment test. Recently, noncontact three-dimensional precision machinery for medium- and large-sized parts has been developed. One of these is the theodolite measurement system, which is widely used in the aerospace industry. This study measures the angle of the dual thruster module that is used to control the attitude of KOMPSAT by using a theodolite, and alignment measurement and a reliability analysis are performed.