• Title/Summary/Keyword: Mechanical Alignment

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Hue-assisted automatic registration of color point clouds

  • Men, Hao;Pochiraju, Kishore
    • Journal of Computational Design and Engineering
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    • v.1 no.4
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    • pp.223-232
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    • 2014
  • This paper describes a variant of the extended Gaussian image based registration algorithm for point clouds with surface color information. The method correlates the distributions of surface normals for rotational alignment and grid occupancy for translational alignment with hue filters applied during the construction of surface normal histograms and occupancy grids. In this method, the size of the point cloud is reduced with a hue-based down sampling that is independent of the point sample density or local geometry. Experimental results show that use of the hue filters increases the registration speed and improves the registration accuracy. Coarse rigid transformations determined in this step enable fine alignment with dense, unfiltered point clouds or using Iterative Common Point (ICP) alignment techniques.

Development and Evaluation of Stitching Algorithm With five Degrees of Freedom for Three-dimensional High-precision Texture of Large Surface (대면적/고정밀 3차원 표면형상의 5자유도 정합법 개발 및 평가)

  • Lee, Dong-Hyeok;Ahn, Jung-Hwa;Cho, Nham Gyoo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.2
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    • pp.118-126
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    • 2014
  • In this paper, a new method is proposed for the five-degree-of-freedom precision alignment and stitching of three-dimensional surface-profile data sets. The control parameters for correcting thealignment error are calculated from the surface profile data for overlapped areas among the adjacent measuring areas by using the "least squares method" and "maximum lag position of cross correlation function." To ensure the alignment and stitching reliability, the relationships betweenthe alignment uncertainty, overlapped area, and signal-to-noise level of the measured profile data are investigated. Based on the results of this uncertainty analysis, an appropriate size is proposed for the overlapped area according to the specimen's surface texture and noise level.

A Wafer Pre-Alignment System Using a High-Order Polynomial Transformation Based Camera Calibration (고차 다항식 변환 기반 카메라 캘리브레이션을 이용한 웨이퍼 Pre-Alignment 시스템)

  • Lee, Nam-Hee;Cho, Tai-Hoon
    • Journal of the Semiconductor & Display Technology
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    • v.9 no.1
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    • pp.11-16
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    • 2010
  • Wafer Pre-Alignment is to find the center and the orientation of a wafer and to move the wafer to the desired position and orientation. In this paper, an area camera based pre-aligning method is presented that captures 8 wafer images regularly during 360 degrees rotation. From the images, wafer edge positions are extracted and used to estimate the wafer's center and orientation using least squares circle fitting. These data are utilized for the proper alignment of the wafer. For accurate alignments, camera calibration methods using high order polynomials are used for converting pixel coordinates into real-world coordinates. A complete pre-alignment system was constructed using mechanical and optical components and tested. Experimental results show that alignment of wafer center and orientation can be done with the standard deviation of 0.002 mm and 0.028 degree, respectively.

Performance Analysis in Disturbance on Initial Alignment of Laser Inertial Navigation System Using Unscented Kalman Filter (UKF를 적용한 레이저 관성항법장치의 외란에 대한 초기정렬 성능분석)

  • Oh, Juhyun
    • Journal of the Korea Institute of Military Science and Technology
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    • v.17 no.4
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    • pp.537-543
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    • 2014
  • RLG(Ring Laser Gyroscope) is a main device of LINS(Laser Inertial Navigation System). RLG has the lock-in region in which there is no output signal. To alleviate the lock-in problem, a mechanical oscillation, the dither motion, is applied on RLG. A LPF(Low Pass Filter) is usually used on the output of RLG and accelerometer to remove the noise that is made by the dither motion. When the LINS is induced the disturbance during the initial alignment, it takes more time on alignment due to the use of the LPF and a fixed gain controller. In this paper, an initial alignment using UKF(Unscented Kalman Filter) is designed and analysed. Analysis include comparison between conventional initial alignment loop using fixed gain type controller and proposed initial alignment using UKF. Moreover, Disturbance inducing test results are demonstrated.

Alignment of Microbeads Using Spinning Helical Minichannel Cartridge (회전하는 나선형 미니채널 카트리지를 이용한 미세입자 정렬)

  • Kim, Subin;Prasad, Bibin;Kim, Jung Kyung
    • Journal of the Korean Society of Visualization
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    • v.14 no.3
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    • pp.38-45
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    • 2016
  • Separation of particles based on different sizes, detection of pathogenic bacteria and isolation of leukocytes from whole blood are typical applications of spiral or helical microchannels. The present study focuses on developing a CD4+ T-cell counting device for monitoring HIV/AIDS patients with the aid of a helical minichannel used for a sample cartridge. For the experiment, $10{\mu}m$ sized microbeads were used for visualization with a fluorescence imaging system. Alignment of microbeads was investigated in a stationary and spinning sample cartridge filled with glycerol-water mixtures of different densities. The helical minichannel was spun using a DC motor controlled by an Arduino board with a Bluetooth shield. It was found that when the sample cartridge was made stationary, no bead alignment was achieved for a medium with density (0% and 20% glycerol) lower than that of the beads, but when it was spun at 2000-3000 rpm for 1-4 min, an alignment was obtained at the top of the channel facilitating optical detection and enumeration of those microbeads. Since an alignment of microbeads was achieved for a medium with density as that of blood plasma, the same approach can be applied for aligning and counting CD4+ T-lymphocytes in whole blood samples collected from patients.

Heat Transfer Characteristics of Flat Plate Finned-Tube Heat Exchangers with a Variation of Fin Pitch and Number of Tube Row (핀-튜브 열교환기의 핀피치 및 열수 변화에 따른 열전달 성능특성에 관한 연구)

  • Kim Yong-Han;Lee Ho-Seong;Kim Yong-Chan
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.17 no.10
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    • pp.930-937
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    • 2005
  • The objective of this study is to investigate the heat transfer performance of flat plate finned-tube heat exchangers with large fin pitch. In this study, twenty-two heat exchangers were tested with a variation of fin pitch, number of tube row, and tube alignment. The heat transfer coefficient decreased with a reduction of the fin pitch and an increase of the number of tube row. The staggered tube alignment improved heat transfer performance more than $10\%$ compared to the inline tube alignment. A heat transfer correlation was developed from the measured data for flat plate finned-tubes with large fin pitch. The correlation yielded good predictions of the measured data with mean deviations of $3.6\%\;and\;6.4\%$ for the inline and staggered tube alignment, respectively.

Observability Analysis of Alignment Errors in GPS/INS

  • Lee Mun Ki;Hong Sinpyo;Lee Man Hyung;Kwon Sun-Hong;Chun Ho-Hwan
    • Journal of Mechanical Science and Technology
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    • v.19 no.6
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    • pp.1253-1267
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    • 2005
  • Misalignment can be an important problem in the integration of GPS/INS. Observability analysis of the alignment errors in the integration of low-grade inertial sensors and multi-antenna GPS is presented in this paper. A control-theoretic approach is adopted to study the observability of time-varying error dynamics models. The relationship between vehicle motions and the observability of the errors in the lever arm and relative attitude between GPS antenna array and IMU is given. It is shown that alignment errors can be made observable through maneuvering. The change of acceleration makes the components of the relative attitude error that are orthogonal to the direction of the acceleration change observable. The change of angular velocity makes the components of the lever arm error that are orthogonal to the direction of the angular velocity observable. The motion of constant angular velocity has no influence on the estimation of the lever arm.

Alignment Patterns and Position Measurement System for Precision Alignment of Roll-to-Roll Printing (롤투롤 인쇄전자공정에서 중첩정밀도 향상을 위한 정렬패턴과 위치 측정시스템)

  • Seo, Youngwon;Yim, Seongjin;Oh, Dongho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.12
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    • pp.1563-1568
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    • 2012
  • Printed electronics is a technology used for forming electronic circuits or devices, and it is used in the manufacture of many products such as RFID tags, solar cells, and flexible display panels with a much lower cost than in the case of semiconductor process technology. Web-guide-type printing such as roll-to-roll printing is a method used to produce printed electronic devices in a large volume. To commercialize such products, highly precise alignment between printed layers is required. In this study, a highly precise alignment system is proposed, and some experimental results are compared with those obtained using a laser surface vibrometer to illustrate the reliability of the proposed system. The robustness of the proposed system to web deformation is also considered experimentally.

A Multistage In-flight Alignment with No Initial Attitude References for Strapdown Inertial Navigation Systems

  • Hong, WoonSeon;Park, Chan Gook
    • International Journal of Aeronautical and Space Sciences
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    • v.18 no.3
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    • pp.565-573
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    • 2017
  • This paper presents a multistage in-flight alignment (MIFA) method for a strapdown inertial navigation system (SDINS) suitable for moving vehicles with no initial attitude references. A SDINS mounted on a moving vehicle frequently loses attitude information for many reasons, and it makes solving navigation equations impossible because the true motion is coupled with an undefined vehicle attitude. To determine the attitude in such a situation, MIFA consists of three stages: a coarse horizontal attitude, coarse heading, and fine attitude with adaptive Kalman navigation filter (AKNF) in order. In the coarse horizontal alignment, the pitch and roll are coarsely estimated from the second order damping loop with an input of acceleration differences between the SDINS and GPS. To enhance estimation accuracy, the acceleration is smoothed by a scalar filter to reflect the true dynamics of a vehicle, and the effects of the scalar filter gains are analyzed. Then the coarse heading is determined from the GPS tracking angle and yaw increment of the SDINS. The attitude from these two stages is fed back to the initial values of the AKNF. To reduce the estimated bias errors of inertial sensors, special emphasis is given to the timing synchronization effects for the measurement of AKNF. With various real flight tests using an UH60 helicopter, it is proved that MIFA provides a dramatic position error improvement compared to the conventional gyro compass alignment.

Alignment film abrasion caused by rubbing

  • Kamada, Hirokazu;Ihara, Ikuo;Kim, Hong-Dae;Nakayama, Tadachika;Kimura, Munehiro;Akahane, Tadashi
    • Journal of Information Display
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    • v.12 no.4
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    • pp.173-177
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    • 2011
  • The alignment film abrasion caused by the rubbing process was quantitatively evaluated via atomic-force microscopy (AFM). First, a patterned alignment film structure, which was molded through the imprint method, was artificially formed. Then, the surface topography of the alignment film was evaluated via AFM after rubbing, and the degree of abrasion of the alignment film was estimated by subtracting the value after rubbing from the value before rubbing. It was recognized that the degree of abrasion increased with an increase in the rubbing strength. The relationship between the number of rubbing cycles and the degree of abrasion of the alignment film was also estimated.