• Title/Summary/Keyword: Measuring tool

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A study on evaluation of roundness characteristics about precise machined parts (정밀가공 부품의 진원도 특성 평가에 관한 연구)

  • Oh SangLok;Lee Gab-jo;Kim Jong-Kwan
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.209-215
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    • 2005
  • The dimensions and forms of precise machined parts are different to kinds of machine. It will be variant according to machine wear, tool form, cutting method and cutting condition at the same machine. At that time, the most important things are controlled and measured by appropriate measuring instruments. This paper aims to contribute to improving measurement accuracy through evaluation and consideration about various roundness in the machining company.

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Development of a Digital Device for Measuring Soil Physical Properties (I) - Digital Shear Stress Sensor - (토양 물리성 측정을 위한 디지털 장치 개발(I) - 디지털 전단저항 측정장치 -)

  • Park, Jun-Gul;Lee, Kyou-Seung;Cho, Seung-Chan;Lee, Dong-Hoon;Chang, Young-Chang;Noh, Kwang-Mo
    • Journal of Biosystems Engineering
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    • v.33 no.6
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    • pp.416-422
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    • 2008
  • This study was performed to design and construct a digital soil shear stress sensor in order to replace the conventional devices for measuring soil shear property. The developed digital shear stress measuring device can store measured data with GPS position information as a vector format into a computer. Based on the experiments at various field conditions, the measuring characteristic of the device was quite similar to that of a conventional device, SR-2 that has been a major tool to measure the soil shear property. It was concluded that the digital shear stress measuring device was an effective and comprehensive sensor for measuring soil shear property.

A Review of the Korean Nursing Research Literature with Focus on Quantitative Measurement of Caring (돌봄 측정 관련 국내 간호학 연구 문헌고찰: 양적 연구를 중심으로)

  • Kim, Jeong-Hee;Park, Young Sook
    • Research in Community and Public Health Nursing
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    • v.29 no.2
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    • pp.155-169
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    • 2018
  • Purpose: The purpose of this study is to review the quantitative research literature on measuring caring in order to identify overall trends in measuring caring. Methods: Fifty three papers were selected from four databases including RISS4U, DBpia, KISS, and Korea Med. Results: The number of measuring caring papers has increased since 2000. Approximately 60 % of the total papers were descriptive and correlative design researches with convenience sampling. Jean Waston's theory was the most popular conceptual framework, but much of the research tended to be conducted without any conceptual framework. In that kind of research, 'caring' terms were used without definition. The most frequently used term for the concept of caring was nurses' caring behaviors. Also, 'nurses' was one of the most popular subjects. Thirty six measuring caring instruments were used. Twenty were developed in foreign countries and translated into Korean. The others were developed originally in Korean. Interpersonal Caring Technique - Communication Skills Scale, based on the interpersonal process model, was the most frequently used tool. Among the translated instruments, Coates' Caring Efficacy Scale was the most popular. Some instruments were used without validation. Conclusion: These results provide basic data on measuring caring and indicate directions for further research. In particular, validation studies of measuring caring instruments are needed.

Analysis of tool grip tasks using a glove-based hand posture measurement system

  • Yun, Myung-Hwan;Freivalds, Andris;Lee, Myun-W.
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1994.04a
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    • pp.596-605
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    • 1994
  • An efficient measurement and evaluation system for hand tool tasks will provide a practical solution to the problem of designing and evaluating manual tool tasks in the workplace. Few studies on the biomechanical analysis of hand postures and tool handling tasks exist because of the lack of appropriate measurement techniques for hand force. A measurement system for the finger forces and joint angles for analysis of manual tool handling tasks was developed in this study. The measurement system consists of a force sensing glove made from twelve Force Sensitive Resistors and an angle-measuring glove (Cyberglove$\^$TM/, Virtual technologies) with eighteen joint angle sensors. A biomechanical model of the hand using the data from the measurement system was also developed. Systems of computerized procedures were implemented integrating the hand posture measurement system, biomechanical analysis system, and the task analysis system for manual tool handling tasks. The measurement system was useful in providing the hand force data needed for an existing task analysis system used in CTD risk evaluation. It is expected that the hand posture measurement developed in this study will provide an, efficient and cost-effective solution to task analysis of manual tool handling tasks. These tasks are becoming increasingly important areas of occupational health and safety of the country.

Accuracy Improvement of a 5-axis Hybrid Machine Tool (5축 혼합형 공작기계의 정밀도 향상 연구)

  • Kim, Han Sung
    • Journal of the Korean Society of Industry Convergence
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    • v.17 no.3
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    • pp.84-92
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    • 2014
  • In this paper, a novel 5-axis hybrid-kinematic machine tool is introduced and the research results on accuracy improvement of the prototype machine tool are presented. The 5-axis hybrid machine tool is made up of a 3-DOF parallel manipulator and a 2-DOF serial one connected in series. The machine tool maintains high ratio of stiffness to mass due to the parallel structure and high orientation capability due to the serial-type wrist. In order to acquire high accuracy, the methodology of measuring the output shafts by additional sensors instead of using encoder outputs at the motor shafts is proposed. In the kinematic view point, the hybrid manipulator reduces to a serial one, if the passive joints in the U-P serial chain at the center of the parallel manipulator are directly measured by additional sensors. Using the method of successive screw displacements, the kinematic error model is derived. Since a ball-bar is less expensive than a full position measurement device and sufficiently accurate for calibration, the kinematic calibration method of using a ball-bar is presented. The effectiveness of the calibration method has been verified through the simulations. Finally, the calibration experiment shows that the position accuracy of the prototype machine tool has been improved from 153 to $86{\mu}m$.

A Investigation into Tool State Monitoring by Sensing Changes according to Groove (홈의 형상에 따른 센서 감지거리 변화를 이용한 공구상태 모니터링에 관한 연구)

  • Son, Gil-Ho;Kim, Mi-Ru;Lee, Seung-Jun;Jeong, Jae-Ho;Lew, Kyung-Hee;Lee, Deug-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.5
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    • pp.31-39
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    • 2017
  • Research in the machine tool industry has focused on ICT-based smart machines rather than hardware technologies related to machine tools. Real-time tool-status monitoring is representative of this type of technology and has become important for measuring sensors during cutting processes. In this paper, we studied several research areas and used a round bar to conduct fundamental research into the axial displacement of the main spindle of a tool when it was subjected to a machining load. We were able to use the gap sensor to detect the axial displacement indirectly by using grooves with various shapes on the round bar and sensing the gaps between the grooves. We then determined the optimal groove shape for monitoring the tool state.

A Study on Effect of Tool Wear Rate upon Cutting Tool Shape in a Titanium Rough Cut Machining (티타늄 황삭가공에 있어서 공구형상이 공구마모율에 미치는 영향에 관한 연구)

  • Jung, Hwa
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.10
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    • pp.27-33
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    • 2019
  • The aviation industry has grown beyond the simple processing and assembling of aircraft parts and now designs and exports finished aircraft. In this study, the vertical CNC milling rotational speed and feed rate were parameters to investigate the life of tools according to their shape: (flat, round, and ball end mill) in the rough cutting of titanium. These tools are widely used in aircraft manufacturing and assembly. The purpose of this study is to measure the cutting temperature generated during the cutting process and calculate the rate of tool wear. This will be accomplished by measuring the tool weight before and after cutting the specimen and to compare it with the results of previous studies. Our study showed that the maximum cutting temperature increased as cutting time, tool rotational speed, and feed rate increased. The highest cutting temperatures were recorded for the ball, round, and flat end mill, respectively. Tool wear for the ball, round, and flat end mill increased as the speed and feed rate increased. The flat end mill exhibited the highest rate of wear from a minimum of 0.62% to a maximum of 2.88%.

Effects of the Helix Angle on the Tool Deflection in End Milling (엔드밀 가공시 헬릭스각이 공구변위에 미치는 영향)

  • 맹민재;이성찬;정준기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.373-377
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    • 2002
  • In the end milling operation the deflection of the cutter is an important factor affecting the accuracy of machining with implications on the selection of cutting parameters and economics of the operation. The deflection of the end mill was studied both experimentally with strain gauge, tool dynamometer, laser measuring apparatus and on a finite element model of the cutting using ANSYS software. The deflection of machining tool with various helix angles was studied with FEM simulation and experiment. ANSYS analysis performed on the finite element model of the end mill provides deflection results which agree within 15.0% with the experimental ones.

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Energy Consumption Monitoring System for Each Axis of Machining Center (머시닝 센터의 각 축별 에너지 모니터링 시스템)

  • Kim, Jae Hyeok;Nam, Sung Ho;Lee, Dong Yoon
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.4
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    • pp.339-344
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    • 2015
  • Machine tools are one of the energy-intensive equipment used in the manufacturing industry. The importance of energy has increased and the machine tools are required to be energy-efficient. The servo systems of the machine tool consume electrical power to rotate a spindle and to feed a tool during machining. Servo system consumes a lot of energy when the machine tool is operated. The energy consumption pattern of each axis needs to be investigated in order to optimize the machining process with regard to energy cost. In this paper, an energy monitoring system is developed considering various measuring points of servo system in order to grasp the energy consumption pattern of each axis.

A Study on Tool Wear Diagnosis by Measuring Spindle Displacement (주축 변위 측정을 통한 공구 마모 진단에 관한 연구)

  • 김진현;김일해;장동영;한동철
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.1
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    • pp.222-228
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    • 2003
  • A reliable tool wear monitoring technique is the one of important aspects for achieving an integrated and self-adjusting manufacturing system. In this paper, a tool wear estimation approach for turning is proposed. This approach uses the model of cutting force, spindle displacement and their relation. A series of experiments were conducted by designing experimental techniques to determine the relationship between flank wear and cutting force coefficient as well as cutting parameters such as cutting speed, depth of cut and feed. The proposed model performance has shown that the spindle displacement model predicts tool wear with high accuracy and spindle displacement signal is possible to replace cutting force signal.