• 제목/요약/키워드: Measuring/Monitoring

검색결과 1,278건 처리시간 0.025초

Tool-Setup Monitoring of High Speed Precision Machining Tool

  • Park, Kyoung-Taik;Shin, Young-Jae;Kang, Byung-Soo
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2004년도 ICCAS
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    • pp.956-959
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    • 2004
  • Recently the monitoring system of tool setting in high speed precision machining center is required for manufacturing products that have highly complex and small shape, high precision and high function. It is very important to reduce time to setup tool in order to improve the machining precision and the productivity and to protect the breakage of cutting tool as the shape of product is smaller and more complex. Generally, the combination of errors that geometrical clamping error of fixing tool at the spindle of machining tool and the asynchronized error of driving mechanism causes that the run-out of tool reaches to 3$^{\sim}$20 times of the thickness of cutting chip. And also the run-out is occurred by the misalignment between axis of tool shank and axis of spindle and spindle bearing in high speed rotation. Generally, high speed machining is considered when the rotating speed is more than 8,000 rpm. At that time, the life time of tool is reduced to about 50% and the roughness of machining surface is worse as the run-out is increased to 10 micron. The life time of tool could be increased by making monitoring of tool-setup easy, quick and precise in high speed machining tool. This means the consumption of tool is much more reduced. And also it reduces the manufacturing cost and increases the productivity by reducing the tool-setup time of operator. In this study, in order to establish the concept of tool-setup monitoring the measuring method of the geometrical error of tool system is studied when the spindle is stopped. And also the measuring method of run-out, dynamic error of tool system, is studied when the spindle is rotated in 8,000${\sim}$60,000 rpm. The dynamic phenomena of tool-setup are analyzed by implementing the monitoring system of rotating tool system and the non-contact measuring system of micro displacement in high speed.

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Monitoring of tension force and load transfer of ground anchor by using optical FBG sensors embedded tendon

  • Kim, Young-Sang;Sung, Hyun-Jong;Kim, Hyun-Woo;Kim, Jae-Min
    • Smart Structures and Systems
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    • 제7권4호
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    • pp.303-317
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    • 2011
  • A specially designed tendon, which is proposed by embedding an FBG sensor into the center king cable of a 7-wire strand tendon, was applied to monitor the prestress force and load transfer of ground anchor. A series of tensile tests and a model pullout test were performed to verify the feasibility of the proposed smart tendon as a measuring sensor of tension force and load transfer along the tendon. The smart tendon has proven to be very effective for monitoring prestress force and load transfer by measuring the strain change of the tendon at the free part and the fixed part of ground anchor, respectively. Two 11.5 m long proto-type ground anchors were made simply by replacing a tendon with the proposed smart tendon and prestress forces of each anchor were monitored during the loading-unloading step using both FBG sensor embedded in the smart tendon and the conventional load cell. By comparing the prestress forces measured by the smart tendon and load cell, it was found that the prestress force monitored from the FBG sensor located at the free part is comparable to that measured from the conventional load cell. Furthermore, the load transfer of prestressing force at the tendon-grout interface was clearly measured from the FBGs distributed along the fixed part. From these pullout tests, the proposed smart tendon is not only expected to be an alternative monitoring tool for measuring prestress force from the introducing stage to the long-term period for health monitoring of the ground anchor but also can be used to improve design practice through determining the economic fixed length by practically measuring the load transfer depth.

스마트폰 기반 산소 결핍 모니터링 장치 (Smartphone-based O2 Deficiency Monitoring Device)

  • 노병국
    • 한국안전학회지
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    • 제30권6호
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    • pp.117-121
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    • 2015
  • $O_2$-deficiency related accidents occur every year and the most effective way to prevent them is to measure $O_2$ concentration in air with a properly-calibrated $O_2$ monitoring device before entering low-$O_2$ areas. An electro-chemical sensor, Texas Instrument gas platform, and iPhone are used to construct a smartphone-based $O_2$ monitoring device. The smartphone based $O_2$ measuring approach offers advantages of small size, accessibility, internet-connectivity, and programmability in comparison to conventional $O_2$ measuring devices. Multiple gas sensors can be conveniently interfaced to single smartphone, allowing for creating a network of gas sensors distributed across workplaces and remote monitoring via existing mobile communication network. To check proper function of the $O_2$ monitoring device the sensor was exposed to shallow and deep human breaths. The readings decreased immediately after being exposed to exhalation and recovered during inhalation to a calibrated level of 20.9%. When readings decreased below a preset warning value of 19.5%, a low $O_2$ warning was successfully activated on the smartphone.

무구속 건강모니터링을 위한 심탄도 계측 시스템 구현 및 평가 (Implementation and evaluation of the BCG measurement system for non-constrained health monitoring)

  • 노윤홍;정도운
    • 센서학회지
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    • 제19권1호
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    • pp.8-16
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    • 2010
  • This research proposes measuring of BCG(ballistocardiogram) to monitor heart activities in a non-constrained environment, at home or work. Unlike with ECG, measuring BCG does not require the attachment of leads on the subject's body and allows signal measuring in a non-constrained state. It enables effective long-term monitoring of cardiac conditions. In this study a chair type BCG measurement system to continuous monitor the activity of the heart is implemented. The instrument consists of upper petal and ready for press of chair load cell sensor is attached to measure the change of the object's weight. In order to extract the output ballistic signal from the weight and force sensor signals. Beside the signal processing circuit for the digital conversion, the ballistic signal is detected using DAQ equipment. Signal processing algorithm including wavelet transforms for noise cancellation, template matching for normalization and peak detection in BCG is developed. ECG and BCG were concurrently measured to evaluate the performance of the system, and comparing the characteristics of the two signals verified the possibility of the system in non-constrained and nonconscious health monitoring.

발효공정 자동제어를 위한 포도주 발효 중 포도당 농도 온라인 측정 (On-line Monitoring of a Glucose Concentration on a Fermentation Process of Wine for an Automatic Control of a Fermentation Process)

  • 송대빈
    • Journal of Biosystems Engineering
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    • 제33권4호
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    • pp.276-281
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    • 2008
  • A flow injection analysis method (FIA), which analyzes sample conditions after injecting a sample and reagents into a continuous stream, are recognized as the most adequate analyzing method according to the increase of sampling frequency, the decrease of measuring time and the diversity of measuring targets. Specially, the FIA is considered to be used effectively for the control of a fermentation process to produce fermentation food and useful microbial production by activation of a fermentation industry for development of biological materials. In this study, a flow injection analysis sensor unit was developed for on-line monitoring of the fermentation process. The performance was verified by on-line measuring the concentration of glucose of the fermentation process of wine. The glucose concentrations of the samples were measured every 12 hours during the whole fermentation process and compared with those by a HPLC. The concentration relative errors of glucose on the fermentation process of wine showed below 30% within 72 hours and over 50% after the 72 hours. The sensor unit had potential to on-line monitoring of the fermentation process but some problems to overcome for an commercial application.

전력케이블의 열화측정을 위한 부하전류 및 온도측정 시스템 (Load current and Temperature measurement system for Measuring the Degradation of Power cable)

  • 박용규;조영식;이관우;엄기홍;박대희
    • 조명전기설비학회논문지
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    • 제29권2호
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    • pp.69-74
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    • 2015
  • Recently, there has been a surge in interest in equipment diagnosis and monitoring technology from the perspective of providing quality electricity in terms of reliability and safety. In order to meet the electrical demands of consumers, reliability of power supply needs to be maintained. For this purpose, a monitoring system for power cable is very important. Since real-time measuring equipment has many advantages, it is highly applicable. By measuring the load current and the surface temperature of power cables, we have monitored and identified the deterioration phenomena of power cables in operation. Since direct measurement of the cable conductor temperature is not easy, we have measured the surface temperature instead, and converted that temperature to obtain the conductor temperature of the cables. In addition, we have designed a system to detect the deterioration processes of the power cables in operation.

Damage Monitoring of CP-GFRP/GFRP Composites by Measuring Electrical Resistance

  • Shin, Soon-Gi;Kwon, Yong-Jung
    • 한국재료학회지
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    • 제20권3호
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    • pp.148-154
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    • 2010
  • It is necessary to develop new methods to prevent catastrophic failure of structural material in order to avoid accidents and conserve natural and energy resources. Design of intelligent materials with a self-diagnosing function to prevent fatal fracture of structural materials was achieved by smart composites consisting of carbon fiber tows or carbon powders with a small value of ultimate elongation and glass fiber tows with a large value of ultimate elongation. The changes in electrical resistance of CF-GFRP/GFRP (carbon fiber and glass fiber-reinforced plastics/glass fiber-reinforced plastics) composites increased abruptly with increasing strain, and a tremendous change was seen at the transition point where carbon fiber tows were broken. Therefore, the composites were not to monitor damage from the early stage. On the other hand, the change in electrical resistance of CP-GFRP/GFRP (carbon powder dispersed in glass fiber-reinforced plastics/glass fiber-reinforced plastics) composites increased almost linearly in proportion to strain. CP-GFRP/GFRP composites are superior to CF-GFRP/GFRP composites in terms of their capability to monitor damage by measuring change in electrical resistance from the early stage of damage. However, the former was inferior to the latter as an application because of the difficulties of mass production and high cost. A method based on monitoring damage by measuring changes in the electrical resistance of structural materials is promising for improved reliability of the material.

광산란 계측기의 미세먼지 측정 정확도 향상을 위한 수분제거 전처리 기술 개발 (Development of Drying Systems for Accurate Measurement of Particulate Matter by means of Optical Particle Measuring Instruments)

  • 강두수;오정은;이상열;신희준;봉하경;최주현;김대성
    • 한국입자에어로졸학회지
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    • 제14권4호
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    • pp.191-203
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    • 2018
  • IIn this study, we have developed drying systems for reducing the error by humidity on measuring particulate matter (PM) in the ambient air with optical particle measuring instruments. Two types of drying systems were designed: drying systems using heating and dilution methods. In addition, 3 types of drying systems using a heating method were designed: Type A (1 hole), B (3 holes) and C (7 holes). After making them, the laboratory and field tests were carried out to evaluate the developed drying systems. As a result, it was shown that the PM concentrations obtained by PM monitoring devices with drying systems agree well with that of the reference devices. Therefore, it could be concluded that the drying systems can be applied to PM monitoring devices for real-time monitoring of the ambient aerosols.

채광·조명설비시스템의 광학 분석을 위한 이미지 프로세싱 기법에 관한 연구 (Methodological study on the High Dynamic Range Imaging Processing)

  • 임홍수;김곤
    • KIEAE Journal
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    • 제10권4호
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    • pp.3-8
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    • 2010
  • Recently, various daylight evaluation methods for visual environment have been developed; simulation analysis methods, numerical calculation, and data monitoring methods. However, it is impossible for simulation analysis to make real scenes and visualize real images exactly. Also, a numerical calculation is considered as an out of date and time-consuming mean. Therefore, for acquisition of accurate results, many studies often use the monitoring data methods. Especially, most studies regarding discomfort glare are evaluated by measuring the physical quantity of luminance through traditional measuring Minolta Luminance meters as an instrument. But, this method has a difficulty in measuring several points at the same time because of the limitation of spaces and time when mapping. So, this study focused on the potential usefulness of High Dynamic Range photography technique as a luminance mapping tool. In order to evaluate the accuracy of proposed programs such as webHDR, Photomatix and PHOTOLUX, this paper has conducted an experiment by using Canon EOS 5D and NICON Coolpix8400 digital camera.

로드셀 계측용 원격 모니터링 시스템 개발 (Loadcell measuring remote monitoring system development)

  • 장순석;김경석;원용일;김대곤
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2005년도 학술대회 논문집 정보 및 제어부문
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    • pp.70-72
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    • 2005
  • The present paper designed a weight measuring instrumentation system in which data conversion and a series of signal processing were totally equipped. 16 loadcell are incoming sensors and each output of the loadcell was amplified and filtered for proper analog signal processing. Several measuring instrumentation OP amps and general purposed OP amps were used. 12 bits AID converters converted analog signals to digital bits and a PIC microprocessor controlled the 16 channels of loadcell. RF RS232 modules were used for wireless communication between the PIC microprocessor and an ethernet host for a remote sensor monitoring system development.

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