• 소성∙가공
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• 제33권3호
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• pp.208-213
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• 2024

Ni-based superalloys have exceptional performance in high-temperature strength, corrosion resistance, etc, and it has been widely used in various applications that require corrosion resistance at high-temperature operations. However, the relatively expensive cost of the Ni-based superalloys is one of the major hurdles. The corrosion-resisted alloy(CRA) clad materials can be a cost-effective solution. In this study, finite element analysis of the hot rolling process for manufacturing of the Alloy 625/API X65 steel CRA clad plates is conducted. The stress-strain curves of the two materials are measured in compressive tests for various temperature and strain rate conditions, using the Gleeble tester. Then, strain hardening behavior is modeled following the modified Johnson-Cook model. Finite element analysis of the hot rolled cladding process is performed using this strain rate and temperature dependent hardening model. Finally, the thickness ratio of the CRA and base material is predicted and compared with experimental values.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2009년도 추계학술대회 논문집
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• pp.83-83
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• 2009

우수한 압전성을 가지는 PZT는 인체에 유해한 다량의 PbO을 함유하여 심각한 환경문제를 야기함은 물론 제조 공정 중 PbO 휘발 억제 시설 구비에 따른 경제적 부담 등 문제점이 지적되었다. 따라서 환경오염 및 가격경쟁력을 갖추기 위해 현재 무연 조성 세라믹스에 대한 많은 연구가 진행되고 있다. 최근 비납계 압전 세라믹의 연구는 비스무스 레이어형과 페로브스카이트 형 비납계 세라믹스의 연구가 활발히 진행되고 있다. 특히 $(Na,K)NbO_3$ 계는 페로브스카이트 구조를 가지는 비납계 세라믹으로 현재 많은 연구가 진행되고 있다. 이 물질은 PZT계와 유사하게 상전이(morphotropic phase boundary:MPB)영역을 가지고 있 으며 이 영역에서 높은 압전 특성을 보여주고 있다. 최근 $Na_{0.5}K_{0.5}NbO_3$에 $LiTaO_3$를 치환하여 우수한 압전 특성을 지니는 조성이 개발되고 있지만, 보통 소성법으로 제조된 세라믹스는 PZT계 세라믹스와 비교하여 특성이 떨어진다. 본 연구에서는 압전성이 우수한 $(Na_{0.44}K_{0.52}Li_{0.44})(Nb_{0.90}Sb_{0.06}Ta_{0.04})O_3$ 조성에 도너 도핑과 억셉터 도핑을 한 다음 전기기계결합계수, 압전상수, 유전상수의 변화를 평가하고, hardener 와 softener 특성이 본조성에서 나타나는지를 관찰하였다. 실험방법은 보통 소성법을 사용하였으며, 분쇄와 혼합은 직경 3 mm zirconia ball을 사용하여 볼밀 하였다. $850^{\circ}C$ 에서 5h 하소 후 $1100{\sim}1200^{\circ}C$ 에서 소결하고, 두께 1 mm로 연마한 다음 silver paste를 $650^{\circ}C$ 에서 소부하여 전극을 형성하였다. 제작된 시편은 $90^{\circ}C$의 실리콘유에서 3~4 kV/mm의 전계를 가해 20분간 분극 처리를 수행하였다. 제작된 시편의 압전전하 상수 값은 d33-meter(APC-8000)를 이용하여 측정하였고, 유전율, 전기기계결합계수 및 기계적품질계수 등은 임피던스 분석기 (impedance/gain phase analyzer)를 이용하여 특성을 측정 하였다. 또한 전압-분극 특성의 평가에는 강유전특성 측정기(ferroelectric tester: Precision-LC, Radiant Technologies, USA)를 이용하였다.

• 대한치과기공학회지
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• 제37권4호
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• pp.205-212
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• 2015

Purpose: The objective of this study was to compare the surface roughness according to polishing process in conventional laboratory techniques used for polishing three different acrylic denture base resins. Materials and methods: Specimen preparation and surface polishing procedures were conducted to manufacturer's recommendation with three heat-polymerized denture base resins. Surface roughness and gloss were measured by a contact type tester and a LED gloss checker using thickness 2 mm and diameter 10 mm. There were five specimens for each acrylic resin material and polishing procedures. Mean average surface roughness (Ra) values of each specimen group were analyzed using a one-way ANOVA analysis of variance and Scheffe's post hoc test. Surfaces after surface roughness and gloss testing according to each polishing process were evaluated under a stereoscopic microscope. Results: The highest mean average surface roughness was measured($Ra=2.43{\pm}0.47$) for surfaces finished with a denture tungsten carbide bur in Triplex. The lowest surface roughness values ($Ra=0.11{\pm}0.07$) were determined in Vertex polished with a lathe. In addition, all materials revealed that surface roughness determined highly in HP1 and HP2 than other procedures. All correlation between surface roughness and gloss showed highly with three heat-polymerized resins. Specially, topmost correlation revealed than other material in Triplex. Significant differences in mean average surface roughness were found between polishing process used high speed lathe and low speed hand-piece. Conclusion: Laboratory polishing used to high speed was found to produce the smoothest surface of heat-polymerized denture base acrylic resin. Therefore, we recommended that high polishing process need to get smooth surface.

• 한국정밀공학회지
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• 제22권3호
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• pp.115-122
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• 2005

As the digital TV markets rapidly growing, many manufacturers introduce large size flat screen TV units. There are two different display types available to large size models which are plasma and TFT-LCD. Since both are constructed with thin large panels that are mostly fragile to even moderate mechanical shock inputs. Some large size panels are severely resonated by the acoustic sound generated TV which deteriorates video quality. Recognizing the potential problems of large displays, accurate measurement of the panels is to be an essential task for the reliable design. Measurement of mechanical properties of a thin large crystallized panel such as TFT-LCD display with traditional material testing equipments is challenging. Since TFT-LCDs are constructed with combination of brittle glass panels, polymer sheets, and liquid crystal, their properties are not only anisotropic but also usually non-linear. Accurate measurement of the properties often requires very expensive facilities. Especially when the size of the test sample is as large as 40-inch or wider, direct measurement cost is prohibitive. Even worse, machining of the large TFT-LCD to make a smaller size specimen that could be fit into a material tester is not possible because of liquid crystal leakage. A new method fer the measurement of elastic modulus of large TFT-LCD panel is presented in this article. The suggested method provides a simple, economic, and user-friendly way fer measuring the elastic modulus of large panels with considerable level of accuracy.

• 대한치과보철학회지
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• 제35권1호
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• pp.1-14
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• 1997

The purpose of this study was to investigate the physical effect of tissue conditioner on polymerized acrylic resins. Surface hardness and transverse strength were measured for evaluating physical effect of tissue conditioner on polymerized acrylic resins. 1) To measured surface hardness, the resin specimens($65{\times}10{\times}10mm$ size) of each resin material were made, applied tissue conditioner, stored in $37^{\circ}C$ water for 1 week, and changed tissue conditioner every week for 3 weeks. Surface hardness was measured every week with Shore hardness tester for 4 weeks. 2) To measured transverse strength, the resin specimens($65{\times}10{\times}3mm$ size & $65{\times}10{\times}1.5mm$) of each resin material were made. The specimens were divided into four groups, and measured by universial testing machine. Group I(control group) : The resin specimens were stored in $37^{\circ}C$ water for 5 weeks. Group II : The resin specimens were stored in $37^{\circ}C$ water for 5 weeks, and relined in 1.5mm thickness with same resin. Group III : The resin specimens were stored in $37^{\circ}C$ water for 1 week, applied tissue conditioner in 1.5mm thickness, stored in $37^{\circ}C$ water for 1 week, changed tissue conditioner and water every week for 3 weeks, removed tissue conditioner, reduced 1.5mm thickness from resin surface which was applied tissue conditioner, and relined in 1.5mm thickness with same resin. The following conclusions were obtained : 1. Surface hardness changes of Vertex RS and Vertex SC were not different significantly(p>0.01). 2. Surface hardness of K-33, Tokuso rebase, and Kooliner were decreased(p<0.01). 3. With the exception of Kooliner, transverse strength of all resin materials between control group and groups which applied with tissue conditioner were not different significantly(p>0.01).

• 한국안전학회지
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• 제22권5호
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• pp.77-83
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• 2007

식물류에 다량으로 함유되어 있는 Cellulose는 인체에 무해할 뿐 아니라 연소시에 발생하는 유해가스가 적어서 친환경적인 에너지 자원으로 대두되고 있다. 특히 Cellulose의 유도체 중 하나인 Hydroxypropyl Methyl Cellulose(HMC)는 의약품의 코팅재료를 비롯하여, 고급용 건축자재, 염료, 화장품 등의 첨가제로 사용되면서, 사용량이 계속해서 증가하고 있다. 따라서 여러 가지 위험에 노출될 수 있으며, 열적 위험특성을 알기 위한 방법으로 일본에서 많이 사용되고 있는 단열자기발열실험장치(SIT-II)를 이용하여 HMC의 한계발화온도와 겉보기활성화에너지를 구하였다. 또한 국제적으로 널리 알려진 Frank-Kamenetskii의 무한평판을 기준으로 한 자연발화실험(IF-SIT)자료를 이용하여 자연발화온도와 활성화 에너지 값을 비교하였다. HMC의 자연발화온도와 겉보기 활성화 에너지는 SIT-II의 경우 $186^{\circ}C$의 한계발화온도와 104.5kJ/mol의 활성화 에너지를 구하였다. 기존에 구하여진 IF-SIT결과 값과 비교하였을 때 무한평판의 두께 3cm, 5cm, 7cm에 대해 각각 한계발화온도가 $199.5^{\circ}C,\;188.5^{\circ}C,\;180.5^{\circ}C$이고, 167.4kJ/mol의 활성화 에너지 값을 지니므로, SIT-II로 구하여진 겉보기 활성화 에너지는 IF-SIT로 구하여진 값 보다 낮게 나타났으며, 이 값은 일반 Cellulose의 활성화 에너지 값 보다 도 더 낮은 것으로 나타났다.

• 대한기계학회논문집A
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• 제24권3호
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• pp.603-612
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• 2000

Corrosion characteristics on the 12Cr alloy steel of turbine blade was electro-chemically investigated in 3.5wt% NaCI and 12.7wt% Na2S04 solution, respectively. Electro-chemical polarization test, Huey test and Oxalic acid etching test were previously conducted to estimate corrosion susceptibility of the material. And, using the horizontal corrosion fatigue tester, corrosion fatigue characteristics of 12Cr alloy steel in distilled water, 3.5wt% NaCI solution, and 12.7wt%(1M) Na2S04 solution were also fracture-mechanically estimated and compared their results. Parameter considered was room temperature, 60'C and 90'C. Corrosion fatigue crack length was measured by DC potential difference method.Obtained results are as follows,1) 12Cr alloy steel showed high corrosion rate in 3.5wt% NaCI solution and Na2S04 solution at high tempratue.2) Intergranular corrosion sensitivity of 12 Cr alloy was smaller than austenitic stainless steel.3) Corrosion fatigue crack growth rate in 3.5wt% NaCI and 12.7wt%(IM) Na2S04 solution is entirely higher than in the distilled water, and also increased with the temperature increase.

• 한국가스학회지
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• 제12권1호
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• pp.1-6
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• 2008

샤피충격시험은 동적하중 하에 있는 고분자 재료의 거동을 이해하는데 가장 널리 사용되고 있는 방법이다. 본 연구에서는 샤피충격시험장치에서 얻어지는 파단에너지를 사용하여 나일론 소재 샤피 시편의 노치각도에 따른 에너지 해방율을 구하는 방법을 제시하였다. 또한 샤피충격시험장치를 계장화하여 최대 하중과 파단 시까지 소요되는 에너지 등의 파손인자들을 산출하였다. 그리고 노치각도에 따른 동적파괴 인성치와 유한요소법을 사용하여 중앙집중 하중 하에서 사피 시편의 노치각도에 따른 응력분포를 산출하였다.

• 한국농공학회지
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• 제17권1호
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• pp.3655-3665
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• 1975

This study was intended to develop a method for measuring the grain separating performance of threshers. The grain separating apparatus used for the experiment was designed and constructed, the function of which was to separate pneumatically mature and immature grain, chaff, straw, dust, and other impurities from the products of threshing. The apparatus has five material outlets where grains and impurities are fallen down by separation depending upon the specific gravity of the material white it moves above the outlets. The principle of design was to separate the mixture of mature grain, immature grain and chaff as distinct as possible, and to induce the mature grains onto the first outlet, the immature grains onto the second and the third, and the straw wastes onto the forth and the fifth outlets. The developed apparatus was tested to evaluate its separating performance with two rice varieties (Tongil and Mine-hikari) at different moisture levels and air velocities. The optimum conditions for operating the apparatus were found from experiment. The results are summarized as follows; 1. The degrees of separation, especially the amount of immature grain contained in the mature paddy, were dependent upon air speed delivered. The optimum air velocities for this apparatus for each levels of grain moisture contents were found from a series of experiments as follows; 14.7-15.3m/sec. for grain of 16 percent moisture content in wet basis, 15.3-16.0m/sec. for 20 percent, and 16.0-16.4m/sec for 24 percent. 2. Composition ratios determined based on the brine separating method was fairly well acted upon the developed apparatus, indicating its recollecting rate of the mature grains as 97.6 to 99.9 percent. The developed separatus acted similarly upon the two rice varieties which had different composition of immature paddy grain. In other words, the separating performance by the apparatus had a good correlation with the one by the brine separating method. 3. As immature grains were separated out unsatisfactory in these experiments than the brine separating method, further investigation may be needed to improve a separating performance of these materials. But the results obtained suggested a possibility of using the tester to replace the current hand separating method, ther eby enabling more consistent test results and also eliminating nearly all costly hand seperating operations.

• 콘크리트학회논문집
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• 제13권4호
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• pp.305-313
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• 2001

본 연구에서는 콘크리트 열전도율의 영향인자에 대하여 TLPP원리를 응용한 QTM-D3 장비를 이용하여 실험을 실시하였고, 이들 실험결과를 이용하여 콘크리트의 열전도율을 예측하는 모델식을 제안하였다. 본 연구를 통하여 얻은 결론은 다음과 같다. 콘크리트, 모르타르 및 페이스트의 열전도율에 미치는 주요 영향인자를 구명하기 위해 본 연구에서 선택된 실험변수는 재령, 골재 함유량, 시멘트 함유량, 결합재 종류, 잔골재율, 시편의 온도 및 함수상태로 총 7가지이다. 이중에서 골재 함유량과 함수상태가 콘크리트 열전도율의 주요 영향인자임을 알 수 있었다. 그리고 시멘트 사용량이 많은 페이스트나 모르타르의 경우 시멘트 함유량이나 결합재 종류에 의해서도 열전도율이 영향을 받고 있다. 그러나 재령은 콘크리트의 열전도율에 큰 영향을 미치지 않음을 알 수 있었다. 콘크리트 열전도율에 주요 영향인자인 골재 함유량, 잔골재율, 시편의 온도 및 함수상태를 이용하여 콘크리트의 열전도율을 계산할 수 있는 모델식을 제안하였다.