• Title/Summary/Keyword: Material simulation

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A Material Simulation of High-Strain-Rate Deformation with Dislocations and Vacancies (전위 및 공공을 고려한 고변형률 변형에 대한 재료 시뮬레이션)

  • Choi, Deok-Kee;Ryu, Han-Kyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.9
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    • pp.1306-1313
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    • 2004
  • This paper addresses a theoretical approach to calculate the amount of the stored energy during high strain-rate deformations using atomistic level simulation. The dynamic behavior of materials at high strain-rate deformation are of great interest. At high strain-rates deformations, materials generate heat due to plastic work and the temperature rise can be significant, affecting various properties of the material. It is well known that a small percent of the energy input is stored in the material, and most of input energy is converted into heat. However, microscopic analysis has not been completed without construction of a material model, which can simulate the movement of dislocations and vacancies. A major cause of the temperature rise within materials is traditionally credited to dislocations, vacancies and other defects. In this study, an atomistic material model for FCC such as copper is used to calculate the stored energy.

Conductivity Measurement of Soot at Microwave Frequency Using a Cylindrical Cavity (원통형 공진기를 이용한 마이크로파 대역에서 그을음의 도전율 측정)

  • Kim, Jae-Hee;Park, Wee-Sang
    • Proceedings of the IEEK Conference
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    • 2008.06a
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    • pp.341-342
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    • 2008
  • A conductivity of soot at microwave frequency is presented using a novel technique for complex permittivity of materials. The method overcomes limitations of conventional methods which are cavity perturbation and transmission/reflection method. Resonant frequencies and Q factors are measured and simulated for the cylindrical cavity, and they are compared to each other. Similar material property of both real material and simulation material produce similar values of resonant frequency and Q factor. The complex permittivity of material can be determined by simulating the cavity to change material property until the simulation results are nearly the same as the measurement results. Cylindrical cavity has been realized for measurement at 880 MHz, and conductivity of soot is measured. A sample was made by depositing the soot on the glass. The proposed method shows that the conductivity of soot is 11 S/m.

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Numerical Study on Flexible Forming Process for Sheet Metal (박판용 가변성형공정의 수치적 연구)

  • Heo, S.C.;Seo, Y.H.;Park, J.W.;Ku, T.W.;Song, W.J.;Kim, J.;Kang, B.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.281-284
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    • 2009
  • Flexible forming process for sheet metal using reconfigurable die is introduced based on numerical simulation. Numerical simulation of sheet metal forming process is carried out by using flexible dies model instead of conventional matched die set. Elastic cushion which has high resilience behavior from excessive deformation are inserted between forming punches and blank material for smoothing the forming surface which has discrete due to characteristics of the flexile die. As an elastic cushion, urethane pads are utilized using hyperelastic material model in the simulation. Formability in view of surface defect such as onset of dimple is compared with regard to various punch sizes. Consequently, it is confirmed that the flexible forming process for sheet material has appropriate capability and feasibility for manufacturing of smoothly curved surface instead of conventional die forming process.

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The Insulation Design of Enclosure for Diagnostic Device in Extra High Voltage Line (초고압 선로 진단장치용 외함 절연설계)

  • Kim, Ki-Joon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.28 no.3
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    • pp.201-207
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    • 2015
  • In this paper, in order to avoid equipment malfunction due to electromagnetic waves, which can occur when high-voltage live line diagnostic device fabrication, the enclosure structure of the diagnostic device with power lines that can minimize the EMI (electromagnetic interference) was modeled using the FEM (finite element method). Simulation examined the strength of the electric field in the required thickness, material and regions where there is a control board while changing the curvature radius of the corner making the enclosure, and By applying a mechanical design and simulation results that occur during the actual production has been designed for the final design. Most of the simulation results for the electric field is concentrated in the final model, the inner edge of the enclosure could be confirmed that the stable structure.

The analysis of material flow in the plate warehouse by simulation

  • 제진권;윤종계
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1996.04a
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    • pp.470-472
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    • 1996
  • POSCO has a plan for facility expansion in plate mill by building No.3 Plate Mill. By No.3 Plate Mill's coming on line, POSCO' current plate production of 2.3 million tons will increase by over 1 million tons to 3.36 million tons (Currently, annual domestic demand for plates is 4.42 million tons). With the plan of facility expansion, POSCO also has the plan of integrating the Plate Warehouse. But, we came to have a question whether the roller table from the mill to the warehouse could carry extended products. Engineers working in the mill wanted to install transfer facility to reduce the load of the roller table, but the engineers in facility purchasing team didn't want to buy the new facility. So, We needed to analyzed the material flow by simulation. The simulation was done on the VAX system by SLAM II. And this project was done by two engineers for 2 months. In the end, we concluded that two transfer facilities are needed for material flow with no bottle neck point.

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Connectivity and Conductivity of a Three-Dimensional Checkerboard-Shaped Composite Material (체커보드 형상을 가진 3차원 복합소재의 연결도와 전도율)

  • KIm, In-Chan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.2
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    • pp.189-198
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    • 2004
  • We consider the problem of whether the three-dimensional checkerboard has the connectivity. For this purpose, we first consider the problem of determining the effective conductivity of a checkerboard-shaped composite material by the Brownian motion simulation method. Specifically, we use the efficient first-passage-time technique. Simulation results show that the effective conductivity of the three-dimensional checkerboard increases faster than the two-dimensional counterpart as the contrast between the phase conductivities increases. This implies that the three-dimensional checkerboard's connectivity is stronger than the two-dimensional checkerboard's and thus each phase material of the three-dimensional checkerboard is more likely to be connected than not to be connected.

A Study on Radiation Shielding Materials for Protective Garments using Monte Carlo Simulation (몬테카를로 시뮬레이션을 이용한 보호복용 방사선 차폐 소재 연구)

  • Bae, Manjae;Lee, Hyungmin
    • Journal of Korean Society for Quality Management
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    • v.43 no.3
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    • pp.239-252
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    • 2015
  • Purpose: Lead has been widely used in radiation shielding for its low price and high workability. Recently in several europe countries, use of lead was banned for environmental issues. Also lead can cause health problems like alergies. Alternative materials for lead are highly required. The purpose of this study was to propose lead free radiation shielding material. Methods: Research of radiation shielding in Korea is not easy for certain limits such as radiation materials, experimental facilities and places. The collected data through the research were simulated using MCNPX. The simulation tools used for this study were utilized Monte Carlo method. Results: we suggest new design of lead free radiation shielding material using MCNPX code comparing shielding performance of new composite materials to lead. Conclusion: This newly introduced nano-scale composite of metal and polymer makes new chance for highly lightened radiation protective garments with endurable shielding performance.

An Analysis on the Material Removal Mechanism of Chemical-Mechanical Polishing Process Part II: Dynamic Simulation (화학-기계적 연마 공정의 물질제거 메커니즘 해석 Part II: 동적 시뮬레이션)

  • Seok, Jong-Won;Oh, Seung-Hee
    • Journal of the Semiconductor & Display Technology
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    • v.6 no.3
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    • pp.1-6
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    • 2007
  • The integrated thermal-chemical-mechanical (TCM) material removal model presented in the companion paper is dynamically simulated in this work. The model is applied to a Cu CMP process for the simulation and the results of the three individual ingredients composing the model are presented separately first. These results are then incorporated to calculate the total material removal rate (MRR) of the Cu CMP. It is shown that the non-linear trend of MRR with respect to the applied mechanical power (i.e., non-Prestonian behavior), which is not well explained with the models established in principle on conventional contact mechanics, may be due to the chemical reaction(s) varying non-linearly with the temperature in the wafer.

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The Design Simulation for Manufacture of High Frequence Ceramic Filter (고주파용 세라믹 필터의 제작을 위한 디자인 해석)

  • 이수호;석정영;류기흥;사공건;윤광희;류주현;박창엽
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.11a
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    • pp.418-421
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    • 2001
  • The ceramic filters were developed using technology similar to that of quartz crystal and electro- mechanical filter. However, the key to this development involved the theoretical analysis of vibration modes and material improvements of piezoelectric ceramics. The primary application of ceramic filters has been for consumer-market use. Accordingly, a major emphasis has involved mass production technology, leading to low-priced devices. A typical ceramic filter includes monolithic resonators and capacitors packaged in unique configurations. Nakazawa developed a double-mode resonator as two acoustically coupled single resonators. And he developed 10.7MHz crystal filters using multi-energy trapping mode of thickness shear vibration. He succeeded in realizing a two-pole band pass filter response without external inductance by splitting a dot electrode to creak coupled symmetric and anti- symmetric vibration modes. Accordingly, the simulation for ceramic (inter were important. So that, this paper were investigated the pass frequency of filter on the electrode length and thickness of ceramic.

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Calculation of Material Properties with JMatPro for the Process Simulation (JMatPro를 이용한 공정해석에서의 물성계산)

  • Lee, Kyung-Hoon;Kang, Gyeong-Pil
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.142-145
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    • 2008
  • Process simulation requires accurate and reliable data for a wide variety of material properties, ranging from thermal conductivity to flow stress curves. Traditionally such data are gathered from experimental sources, which has significant disadvantages in that not all of the required data is readily available, it may be from various sources that are themselves inconsistent, measurement of high temperature properties is expensive, and furthermore the properties can be sensitive to microstructure as well as to alloy composition. This article describes the development of a new multi-platform software program called JMatPro, which is based on CALPHAD methodology, for calculating the properties and behavior of multi-component alloys. A feature of the JMatPro is that the calculations are based on sound physical principles rather than purely statistical methods. Thus, many of the shortcomings of methods such as regression analysis can be overcome.

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