• Title/Summary/Keyword: Material segregation

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The Effect of Specimen Size on Liquid Segregation in Deformation Behavior of Mushy State Material (고액공존재료의 변형거동에서 재료의 크기가 액상편석에 미치는 영향)

  • 윤성원;서판기;강충길
    • Transactions of Materials Processing
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    • v.12 no.2
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    • pp.94-101
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    • 2003
  • For the optimal net shape forging of S semi-solid materials (SSM), it is important to predict the deformation behavior and defects of materials. Among these defects, liquid segregation is detrimental to produce products with good mechanical properties. Moreover, to apply a numerical method to thixoforging, it is very important to prevent a liquid segregation during forming process. The liquid segregation phenomena in deformation behavior of semi-solid material with variation of test specimen size were studied. The SSM compression tests were performed by dynamic material test system with a furnace. Stress-strain curves and microstructures of SSM were investigated, and Porosities were analyzed to evaluate the effects of experiment parameters on liquid segregation.

High-Efficiency Inhibition of Gravity Segregation in Al-Bi Immiscible Alloys by Adding Lanthanum

  • Jia, Peng;Zhang, Jinyang;Geng, Haoran;Teng, Xinying;Zhao, Degang;Yang, Zhongxi;Wang, Yi;Hu, Song;Xiang, Jun;Hu, Xun
    • Metals and materials international
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    • v.24 no.6
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    • pp.1262-1274
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    • 2018
  • The inhibition of gravity segregation has been a long-standing challenge in fabrication and applications of homogeneous immiscible alloys. Therefore, the effect of rare-earth La on the gravity segregation of Al-Bi immiscible alloys was investigated to understand the homogenization mechanism. The results showed that the addition of La can completely suppress the gravity segregation. This is attributed to the nucleation of Bi-rich liquid phase on the in-situ produced $LaBi_2$ phase and the change of the shape of $LaBi_2@Bi$ droplets. In addition, a novel strategy is developed to prepare the homogeneous immiscible alloys through the addition of rare-earth elements. This strategy not only is applicable to other immiscible alloys, but also is conducive to finding more elements to suppress the gravity segregation. This study provided a useful reference for the fabrication of the homogeneous immiscible alloys.

The Effect of Injection Velocity on Liquid Segregation of Grain Controlled Rheological Material Considering Asymmetry Multi Thickness Variation (비대칭 다단 두께 변화를 고려한 결정입 제어 반용융 알루미늄 소재의 캐스팅에서 사출속도가 액상편석에 미치는 영향)

  • Seo P. K.;Jung Y. S.;Kang C. G.
    • Transactions of Materials Processing
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    • v.14 no.4 s.76
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    • pp.338-350
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    • 2005
  • Recently, in the field of automobile industry, to solve the problem of reducing the weight of automobile for the improvement of fuel efficiency and the protection of environment, the aluminum alloy parts have been substituted for the steel parts. However, the aluminum alloy does not have as good mechanical property as the steel part. To improve the mechanical property, the semi-solid die casting process is performed to make automobile parts. In the fabrication of semisolid material the control of the liquid segregation is very important to improve the material properties of aluminum alloy. In the present paper we examine the influence of the liquid segregation by the injection conditions in the semi-solid die casting has been investigated.

The Effect of Cooling Rate on the Solidification Behavior and Segregation of 7075 and 7050 Aluminum Alloys (7075 및 7050 알루미늄 합금의 응고 거동 및 편석에 미치는 냉각 속도의 영향)

  • Choi, Jeong-Yun;Kwon, Young-Dong;Lee, Joo-Won;Lee, Zin-Hyoung
    • Journal of Korea Foundry Society
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    • v.21 no.6
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    • pp.343-349
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    • 2001
  • The effect of cooling rate on the solidification microstructure and segregation behavior of 7075 and 7050 aluminum alloy was investigated. Samples were solidified with cooling rates from 0.3 to $17^{\circ}K/sec$. Using the cooling curves of each sample, liquidus, eutectic and intermetallic reaction temperatures were estimated. The microstructures were characterized in terms of dendrite arm spacing and eutectic volume fraction. The segregation behavior of each alloying element of these alloys in various cooling rates was discussed.

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The Effects of Fabrication Conditions on Forging Limitation and Mechanical Property in Semi-Solid Forming Process (반용융 단조공정에 있어서 제조 조건이 성형성과 기계적 성질에 미치는 영향)

  • 정경득;강충길
    • Transactions of Materials Processing
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    • v.10 no.3
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    • pp.214-222
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    • 2001
  • The homogeneous distribution of solid region without liquid segregation is important in terms of high quality component during thixoforming process. In closed die semi-solid forging process, liquid segregation is strongly affected by injection velocity than solid fraction because the material has to travel relatively long distance to fill the cavity through a narrow gate. The designed die by computer simulation data was used to thixoforging process. The thixoforming velocity to prediction the liquid segregation had been determined with strain rate associated with multistage velocity control during compression test of semi-solid material. The optimal forging velocity and die temperature were investigated to produce the near-net-shape compressor component. The mechanical properties of thixoformed component were tested with various die and material temperatures before and after heat treatment.

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The Effect of Test Peace Size on Liquid Segregation in deformation Behavior in Mushy state Material (고액공존재료의 변형거동에서 재료의 크기가 액상편석에 미치는 영향)

  • 윤성원;서판기;강충길
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.167-170
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    • 1997
  • For the optimal net shape forging of semi-solid materials (SSM), it is important to predict the deformation for variation of strain rate. It should be necessruy to conduct a formation of stress-strain curve in semi-solid alloys for analysis of the thixoforming process. Particularly, important problem to application of computer aided engineering in SSM processing is to prevent a segregation of liquid component during compression process. The liquid segregation is studied as multistage change of the strain rate and test piece size to prevent the liquid segregation during the compression process. The compression test for semi-solid aluminium alloy with a controlled solid fraction is performed by dynamic material test system with a furnace. Moreover morphology of structure and fraction of pore are investigated through compression test.

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Analyzing the Usable Range of Viscosity Modifying Admixture for Prevention Material Segregation of Normal Strength Grade Concrete (일반강도 콘크리트의 재료분리 발생 방지를 위한 증점제 사용 범위 분석)

  • Lee, Yu-Jeong;Han, Dong-Yeop
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.11a
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    • pp.83-84
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    • 2020
  • The purpose of this study is to achieve a sufficient fluidity without segregation for normal compressive strength grade concrete mixture. The major obstacle of achieving fluidity of normal compressive strength grade concrete mixture is segregation. Therefore, in this research, the proper use of VMA was suggested to prevent segregation.

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The Execution and Estimation of Construction Cost of High Fluidity Concrete Applying Flowing Concrete Method (유동화공법에 의해 제조한 고유동 콘크리트의 시공 및 원가분석)

  • Han, Min-Cheol
    • Journal of the Korea Institute of Building Construction
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    • v.4 no.2
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    • pp.129-136
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    • 2004
  • High fluidity concrete(HFC) requires high dosage of superplasticizer to acquire sufficient fluidity, and high contents of fine powder and viscosity enhancing admixtures to resist segregation. The use of high amount of admixtures to make HFC at batcher plant in ready mixed concrete company is one of the reasons to raise the manufacturing cost of HFC. For this reason, new type of manufacturing method of HFC are described using both flowing concrete method and segregation reducing superplasticizer(SRS) in order to gain economical profit and offer the convenience for quality control.. As dosage of melamine based superplasticizer increases, it shows that fluidity and bleeding increase, while air contents and ratio of segregation resistance decrease. It also shows that addition of viscosity agent into superplasticizer reduce bleeding and improve segregation resistance of concrete. Dosage of AE agent into superplasticizer containing viscosity agent recovers loss of air contents during flowing procedure. Combination of proper contents of superplasticizer, viscosity agent and AE agent make possible to develope segregation reducing type superplasticizer. Compressive strength of high fluidity concrete applying flowing method with it is higher than that of base concrete. No differences of compressive strength between compacting methods are found. For the estimation of construction cost of high fluidity concreting using segregation reducing type superplasicizer, under same strength levels, although material cost of high fluidity concrete is somewhat higher than that of plain concrete due to segregation reducing type superplasticizer cost, labor cost and equipment cost of high fluidity concrete is cheaper than that of plain concrete. However, based on the strength differences, high fluidity concrete shows lower material cost, labor cost and equipment cost than that of plain concrete due to decreasing in size of member and re-bar caused by high strength development of concrete.

Surface Segregation and Order of FeCo Alloy (FeCo 합금의 표면 편석과 질서도)

  • Han, Wone-Keun
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.23 no.3
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    • pp.240-244
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    • 2010
  • The surface segregation and surface order near the order-disorder phase transition of FeCo alloy was studied through Monte Carlo simulation of an Ising type model Hamiltonian. The results showed that the proper choice of Hamiltonian parameters could reproduce the recent observation of surface order above the transition temperature and that the field term played dominant role.

Segregation Evaluation Method using J-Ring of High Strength High Fluidity Concrete (고강도 분체계 고유동 콘크리트의 J-Ring을 이용한 재료분리 판정 분석)

  • Lee, Hyuk-Ju;Lee, Young-Jun;Hyun, Seong-Yong;Han, Dong-Yeop;Han, In-Duck;Han, Min-Choel
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.11a
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    • pp.157-158
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    • 2018
  • In this study, the current tendency to replace a large amount of material admixture, which is fly ash (FA) and blast furnace slag (BS), into concrete is that high-grade cheese high admixture of high fluidity concrete In consideration of the substitution rate, we considered J-Ring to investigate the influence on the segregation resistance and the method of evaluating the classical segregation. In addition to the admixture replacement rate in the study results, the EIS using J-Ring became lower and the percentage of vehicles with segregation increased. Such a tendency is considered to be positive when J-Ring is used when segregation is judged if segregation degree is similar to EIS using J-Ring.

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