• 제목/요약/키워드: Material flow analysis

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알루미늄 7075 복합압출재에 대한 공정해석 및 설계 (Analysis and Design of a Forming Porcess for Combined Extrusion with Aluminum AIIoy 7075)

  • 김진복;변상규
    • 소성∙가공
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    • 제6권5호
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    • pp.446-455
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    • 1997
  • A Combined extrusion operation consists of forward and backward extrusion forming and it is possible to make the process be simple by employing it. But the metal flow pattern induced by the operation is hard to analyze accurately because the flows are non-steady, which have at least two directions dependent upon each other. So engineers in the industrial factories had conducted the two extrusion operations separately. A new process was designed by the industrial expert for forming of an alu-minum preform using the combined extrusion operation. In this study, experiments and finite element analysis was carried out to determine the process parameters. Through the preliminary experiment, it was shown that warm forming condition was more desirable than cold or hot ones. And optimal shape of initial billet could be also determined. From the compatibility test, bonde-lube was chosen as the optimal lubricant and 20$0^{\circ}C$ as the material temperature by the inspection of micro-structure. The operation was simulated by the rigid-plastic finite element method to examine the metal flow. Disap-pearing of dead metal zone was observed as the punch fell down and desirable shape was obtained from the one operation. As a result of this study, 7 operations could be reduced and 225% of material saved.

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MR Fluid Jet Polishing 시스템을 위한 분사노즐 및 전자석 모듈 개발 (Development of an Injection Nozzle and an Electromagnet Module for a MR Fluid Jet Polishing System)

  • 이정원;조용규;하석재;신봉철;조명우
    • 한국생산제조학회지
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    • 제21권5호
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    • pp.767-772
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    • 2012
  • Generally, abrasive fluid jet polishing system has been used for polishing of complex shape or freeform surface which has steep local slopes. In the system, abrasive fluid jet is injected through a nozzle at high pressure; however, it is inevitable to lose its coherence as the jet exits a nozzle. This problem causes incorrect polishing results because of unstable and unpredictable workpiece material removal at the impact zone. In order to solve this problem, MR fluid jet polishing method has been developed using a mixture of abrasive and MR fluid which can maintain highly collimated and coherent jet by applied magnetic field. Thus, in this study, an injection nozzle and an electromagnetic module, most important parts in the MR polishing system, were designed and verified by magnetic field and flow analysis. As the results of experiments, it can be confirmed that stable fluid jets for polishing were generated since smooth W-shapes and uniform spot size were observed regardless of standoff distance changes.

재료비선형성을 고려한 R/C 구조물의 유한요소해석 (Material Nonlinear Finite Element Analysis of Reinforced Concrete Structures)

  • 최창근;곽효경
    • 대한토목학회논문집
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    • 제9권3호
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    • pp.31-38
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    • 1989
  • 본 논문은 점진적 증가하중에 의한 철근 콘크리트 구조물의 전반적인 거동을 고찰하기 위한 것으로써 콘크리트의 인장균열, 철근 및 콘크리트의 응력-변형을 관계의 비선형성을 고려하였다. 콘크리트는 인장영역에서는 선형 탄성체로 가정하였으며 압축영역에서 탄소성체로 가정하였다. 압축영역의 콘크리트 거동을 파악함에 있어 Kupfer가 제안한 파괴표면 식을 항복한계로 사용 하였으며 associated flow rule에 의해 거동한다고 가정하였다. 철근은 일축응력을 받는 선형의 변형경화 재료로 모델링하였다. 콘크리트의 균열 발생시 인접한 균열 사이의 tension stiffening effect를 고려하였으며 콘크리트 구조물의 해석시 나타나는 유한요소의 크기에 따른 수치해석 오차를 콘크리트 인장부분의 변형연화 영역의 기울기를 보정함으로써 감소시키는 에너지 개념에 의한 ${\epsilon}_0$의 결정 모델 제안하였다.

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종자계형 진공 인터럽터에서 접점전극 슬릿의 영향에 관한 연구 (A Study on the Effect of the Contact Electrode Slits in the Vacuum Interrupter with Axial Magnetic Field Type)

  • 하덕용;강형부;최승길;최경호
    • 한국전기전자재료학회논문지
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    • 제15권9호
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    • pp.822-829
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    • 2002
  • This paper deals with the distribution characteristics of the current density and axial magnetic flux density for each slits made on the contact electrode in the vacuum interrupter with axial magnetic field type using 3-dimension finite element analysis. It has been known that the presence of an axial magnetic field parallel to the current flow in the arc plasma can increase the high current breaking capacity of vacuum interrupter by carrying out the arc plasma from constricted mode to diffusion mode. The axial magnetic field is created of itself by current flow in the segments of coil electrode behind the contact electrode. The analyzed results show that if the slits are made in the contact electrode, they can increase the current density and axial magnetic flux density in the contact electrode surface and at the gap distance, which is due to decrease the effect of eddy currents flowing in the contact electrode. The phase shift due to eddy currents, defined 3s time difference between the maximum value of current and axial magnetic field, is decreased still more by increasing the number of slits made in the contact electrode at the center point of gap distance. These results demonstrate that 3-dimension finite element analysis has a great deal of merits in the development and evaluation of new electrode at the design of vacuum interrupter.

SIMMER-IV application to safety assessment of severe accident in a small SFR

  • H. Tagami;Y. Tobita
    • Nuclear Engineering and Technology
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    • 제56권3호
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    • pp.873-879
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    • 2024
  • A sodium-cooled fast reactor (SFR) core has a potential of prompt criticality due to a change of core material distribution during a severe accident, and the resultant energy release has been one of the safety issues of SFRs. In this study, the safety assessment of an unprotected loss-of-flow (ULOF) in a small SFR (SSFR) has been performed using the SIMMER-IV computer code, which couples the models of space- and time-dependent neutronics and multi-component, multi-field thermal hydraulics in three dimensions. The code, therefore, is applicable to the simulations of transient behaviors of extended disrupted core material motion and its reactivity effects during the transition phase (TP) of ULOF, including a potential of prompt-criticality power excursions driven by fuel compaction. Several conservative assumptions are used in the TP analysis by SIMMER-IV. It was found out that one of the important mechanisms that drives the reactivity-inserting fuel motion was sodium vapor pressure resulted from a fuel-coolant interaction (FCI), which itself was non-energetic local phenomenon. The uncertainties relating to FCI is also evaluated in much conservative way in the sensitivity analysis. From this study, the ULOF characteristics in an SSFR have been understood. Occurrence of recriticality events under conservative assumptions are plausible, but their energy releases are limited.

Development of Light Transmission Fluctuation for Particle Measurement in Solid-Gas Two Phase Flows

  • YANG, Bin;WANG, Zhan-ping;HE, Yuan;CAI, Xiao-Shu
    • 한국입자에어로졸학회지
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    • 제12권1호
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    • pp.21-26
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    • 2016
  • In order to realize In-line and convenient measurement for solid-gas two phase flows, Light Transmission Fluctuation (LTF) based on the random variation of transmitted light intensity, light scattering theory and cross-correlation method was presented for online measurement of particle size, concentration and velocity. The statistical relationship among transmitted light intensity, particle size and particle number in measurement zone was described by Beer-Lambert Law. Accordingly, the particle size and concentration were determined from the fluctuation signal of transmitted light intensity. Simultaneously, the particle velocity was calculated by cross-correlation analysis of two neighboring light beams. By considering the influence of concentration variation in industrial applications, the improved algorithm based on spectral analysis of transmitted light intensity was proposed to improve measurement accuracy and stability. Therefore, the online measurement system based on LTF was developed and applied to measure pulverized coal in power station and raw material in cement plant. The particle size, concentration and velocity of powder were monitored in real-time. It can provide important references for optimal control, energy saving and emission reduction of energy-intensive industries.

Effervescent atomizer의 내부 유동에 따른 분무특성 (Spray characteristics of effervescent atomizer with internal flows)

  • 구건우;홍정구;김준희;이충원;박창대;임병주;정경열
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2012년도 전기공동학술대회 논문집
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    • pp.123-124
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    • 2012
  • Effervescent atomizer in which the liquid is ejected from nozzle with bubble caused by gas injection into the liquid is one of twin-fluid atomizers. Effervescent atomizer is operated with the lower injection pressure and the smaller air flow rate when compared with those of other twin-fluid atomizers. In this study, we attempted experiment study to investigate the atomization characteristics of effervescent atomizer related with the internal flow condition. The nozzle was made with acrylic material to investigate the nozzle internal flow. The macroscopic spray analysis was conducted with internal flow images and spray images. Furthermore, SMD was measured by using the laser diffraction method. According to this study, the internal flow condition changed from bubbly flow to annular flow as the air-liquid mass ratio(ALR) increases. At that time, the atomization characteristics were improved.

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Analysis of BNNT(Boron Nitride Nano Tube) synthesis by using Ar/N2/H2 60KW RF ICP plasma in the difference of working pressure and H2 flow rate

  • Cho, I Hyun;Yoo, Hee Il;Kim, Ho Seok;Moon, Se Youn;Cho, Hyun Jin;Kim, Myung Jong
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2016년도 제50회 동계 정기학술대회 초록집
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    • pp.179-179
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    • 2016
  • A radio-frequency (RF) Inductively Coupled Plasma (ICP) torch system was used for boron-nitride nano-tube (BNNT) synthesis. Because of electrodeless plasma generation, no electrode pollution and effective heating transfer during nano-material synthesis can be realized. For stable plasma generation, argon and nitrogen gases were injected with 60 kW grid power in the difference pressure from 200 Torr to 630 Torr. Varying hydrogen gas flow rate from 0 to 20 slpm, the electrical and optical plasma properties were investigated. Through the spectroscopic analysis of atomic argon line, hydrogen line and nitrogen molecular band, we investigated the plasma electron excitation temperature, gas temperature and electron density. Based on the plasma characterization, we performed the synthesis of BNNT by inserting 0.5~1 um hexagonal-boron nitride (h-BN) powder into the plasma. We analysis the structure characterization of BNNT by SEM (Scanning Electron Microscopy) and TEM (Transmission Electron Microscopy), also grasp the ingredient of BNNT by EELS (Electron Energy Loss Spectroscopy) and Raman spectroscopy. We treated bundles of BNNT with the atmospheric pressure plasma, so that we grow the surface morphology in the water attachment of BNNT. We reduce the advancing contact angle to purity bundles of BNNT.

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연속체 개념에 기반한 나노 임프린트 공정해석 연구 (Numerical Analysis Based on Continuum Hypothesis in Nano-imprining process)

  • 김현칠;이우일
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 추계학술대회논문집
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    • pp.333-338
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    • 2003
  • Nano-imprint lithography(NIL) is a polymer embossing technique, capable of transferring nano-scale patterns onto a thin film of thermoplastics such as polymethyl methacrylate(PMMA) using this parallel process. Feature size down 10 nm have been demonstrated. In NIL, the pattern is formed by displacing polymer material, which can be squeeze flow of a viscous liquid. Due to the size of the pattern, a thorough understood of the process through experiments may be very different. Therefore we nead to resort to numerical simulation on the embossing process. Generally, there are two ways of numerical simulation on nano-scale flow, namely top-down and bottom-up approach. Top-down approach is a way to simulate the flow assuming that polymer is a continuum. On the contrary, in the bottom-up approach, simulation is peformed using molecular dynamics(MD). However, as latter method is not feasible yet. we chose the top-down approach. For the numerical analysis, two dimensional moving grid was used since the moving grid can predict the flow front. Effects of surface tension as well as the slip at the boundary were also considered.

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열간단조를 이용한 브라운관 금형의 개발에 관한 연구 (A Study on the Development of Cathode-Ray Tube Die Using Hot forging)

  • 차도진;조종래;배원병;황남철
    • 소성∙가공
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    • 제9권5호
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    • pp.533-538
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    • 2000
  • This study has been carried out to develop a CRT die using hot forging. The conventional CRT die made by casting has defects such as void and inclusion. These defects of the cast die make micro-spots on the surface of the CRT which affect the quality of the final product. So, a hot forging process is developed to avoid these defects of CRT die by the model material test and the rigid-plastic FEM. Firstly, model material tests are carried out with plasticine billets in order to investigate the material flow pattern in the die cavity and to get the reasonable initial values for designing the preform in the FE simulation. And then a finite element analysis has been performed to Predict the preform and the forging load of a CRT die. We also suggest an integrated die-set which combines two die-sets into one die-set to save manufacturing time and cost in case of similar die-size.

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