• Journal of the Korea Academia-Industrial cooperation Society
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• v.18 no.12
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• pp.679-684
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• 2017

Friction Stir Welding is a metal welding technique, in which friction heat between a welding tool and a welding material is used to weld parts at temperatures below the melting point of a material. In this study, the temperature and velocity changes in a magnesium alloy (AZ31) during the welding process were analyzed by computational flow dynamics technique while welding the material using a friction stir welding technique. For the analysis, the modeling and analysis were carried out using Fluent as a fluid analysis tool. First, the welding material was assumed to be a temperature-dependent Newtonian fluid with high viscosity, and the rotation region and the stationary region were simulated separately to consider the rotational flow generated by the rotation of the welding tool having a helical groove. The interface between the welding tool and welding material was given the friction and slip boundary conditions and the heat transfer effect to the welding tool was considered. Overall, the velocity and temperature characteristics of the welded material according to time can be understood from the results of transient analysis through the above flow analysis modeling.

• Journal of computational fluids engineering
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• v.11 no.1 s.32
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• pp.29-35
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• 2006

A code is developed to analyze a spherically symmetric underwater explosion. The arbitrary Lagrangian-Eulerian(ALE) Godunov scheme for two-phase flow is used to calculate numerical fluxes through moving control surfaces. For detonation gas of TNT and liquid water, the Jones-Wilkins-Lee(JWL) equation of states and the isentropic Tait relation are used respectively. It is suggested to use the Godunov variable to estimate the velocity of a material interface. The code is validated through comparisons with other results on the gas-water shock tube problem. It is shown that the code can handle generation of discontinuity and recovering of continuity in the normal velocity near the material interface during shock waves interact with the material interface. The developed code is applied to analyze a spherically symmetric underwater explosion. Repeated transmissions of shock waves are clearly captured. The calculated period and maximum radius of detonation gas bubble show good agreements with experimental and other numerical results.

• Journal of Aerospace System Engineering
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• v.9 no.3
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• pp.1-7
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• 2015

In this study, the design of compound smart materials hydraulic pump that can be applied to a small-medium size UAV having a limited space envelope and weight has been conducted. Compound Smart Material Pump(CSMP) proposed in this paper is composed of a pressurize pump and a flow pump for supplying the high pressure and fluid displacement to overcome the disadvantages of the piezoelectric actuator which has a small strain. Though this compound smart material pump has been designed as small size and lightweight as possible, it can sequentially supply the sufficient large flow rate and pressure required for the brake operation. For the design of CSMP, about 2,700 kg (6,000 lb) class fixed wing manned aircraft was selected. Based on the established requirements, the design of the CSMP have been done by strength, vibration, and fluid flow analysis.

• Transactions of Materials Processing
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• v.5 no.2
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• pp.156-164
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• 1996

To investigate the behavior of plastic deformation in axisymmetric extrusion through square dies, experimental works with the plasticine as a model material are carried out at the room temperature. Some mechanical properties of the model material are determined by compression and ring compression tests. Visioplasticity method using expermental grid distortion in extrusion is introduced to analyze the plastic flow strain rate and strain distribution. In spite of severe deformation during the extrusion through square die the visioplasticity method shows good results for the distribution of effective strain rate and effective strain.

• Computers and Concrete
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• v.3 no.4
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• pp.197-212
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• 2006

Modeling of physically non-linear behavior becomes more and more important for the analysis of SFRC structures in practical applications. From this point of view we will present an effective, three-dimensional constitutive model for SFRC, that is also easy to implement in commercial finite element programs. Additionally, the finite element analysis should only require standard material parameters which can be gained easily from conventional experiments or which are specified in appropriate building codes. Another important point is attaining the material parameters from experimental data. The procedures to determine the material parameters proposed in appropriate codes seem to be only approximations and are unsuitable for precise structural analysis. Therefore a finite element analysis of the test itself is used to get the material parameters. This process is also denoted as inverse analysis. The efficiency of the proposed constitutive model is demonstrated on the basis of numerical examples and their comparison to experimental results. In the framework of material parameter identification the idea of a new, indirect tension testing procedure, the "Modified Tension Test", is adopted and extended to an easy-to-carry-out tension test for steel fiber reinforced concrete specimens.

• Proceedings of the KIEE Conference
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• 2002.07b
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• pp.622-624
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• 2002

This paper describes a method for steady state hot gas flow analysis considering nozzle ablation for the nozzle of $SF_6$ gas circuit breaker. In order to take account of the effect of ablated nozzle material on the hot gas flow. the PTFE mass concentration equation is added to the established equations for hot gas flow analysis. The steady state simulations were carried out under the condition of DC current flows and the results are presented.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2006.05a
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• pp.425-428
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• 2006

A semi-solid forming technology has some advantages compared with conventional forming processes such as die casting, squeeze casting and hot/cold forging. In this study, the numerical analysis of semi-solid filling has been studied with solid fraction fs = 30% of A356 aluminum alloys. The finite difference program of two-phase flow model of Navier Stokes' equation coupled with heat transfer and solidification has been developed to predict a filling pattern, liquid segregation and temperature distribution of semi-solid metals. It gives die filling patterns and final solidification area. It can predict mechanical properties of semi-solid forming processes.

• Proceedings of the KSME Conference
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• 2003.04a
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• pp.585-590
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• 2003

The distributions of mass flow rate and pressure are major factors to deside the performance of a proton exchange membrane fuel cell (PEMFC). These factors are affected by channel configuration of air plate. In this paper. structural analysis is performed to investigate deformation of porous media. Two kind of models are suggest for flow analyses. Deformed porous media and undeformed porous media are considered for air plate model. The Numerical flow analysis results with deformed porous media and undeformed porous media had some discrepancy in pressure distribution. The pressure and velocity in a working condition are numerically calculated to predict the performance of the air plates. Distributions of the parameters in the PEMFC are analyzed numerically under steady-state conditions.

• Design & Manufacturing
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• v.13 no.3
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• pp.12-18
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• 2019

Fluid jet polishing is a method of jetting a fluid to polish a concave or free-form surface. However, the fluid jet method is difficult to form a stable polishing spot because of the lack of concentration. In order to solve this problem, MR fluid jet polishing system using an abrasive mixed with an MR fluid whose viscosity changes according to the intensity of a magnetic field is under study. MR fluid jet polishing is not easy to formulate for precise optimal conditions and material removal due to numerous fluid compositions and process conditions. Therefore, in this paper, quantitative data on the factors that have significant influence on the machining conditions are presented using various simulations and the correlation studies are conducted. In order to verify applicability of the fabricated MR fluid jet polishing system by nozzle diameter, the flow pattern and velocity distribution of MR fluid and polishing slurry of MR fluid jet polishing were analyzed by flow analysis and shear stress due to magnetic field changes was analyzed. The MR fluid of the MR fluid jet polishing and the flow pattern and velocity distribution of the polishing slurry were analyzed according to the nozzle diameter and the effects of nozzle diameter on the polishing effect were discussed. The analysis showed that the maximum shear stress was 0.45 mm at the diameter of 0.5 mm, 0.73 mm at 1.0 mm, and 1.24 mm at 1.5 mm. The cross-sectional shape is symmetrical and smooth W-shape is generated, which is consistent with typical fluid spray polishing result. Therefore, it was confirmed that the high-quality surface polishing process can be stably performed using the developed system.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.4
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• pp.76-86
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• 2019

The cross-flow turbine is a key hydraulic power system that is widely due to low costs, high efficiency, and low maintenance. In particular, the cross-flow turbine considered as the most suitable turbine for low head situations as it is known to operate down to 5 m of water head. However, the conventional cross-flow turbine is unsuitable for ultra-low head situations with less than a 3 m water head. In this study, we propose an inverted-type cross-flow turbine to overcome the limitations of conventional cross-flow turbines under ultra-low head situations. First, we described the limitations of conventional turbines and suggested a new turbine for the ultra-low head circumstances. Second, we investigated the performance of the new turbine using CFD analysis. Results demonstrated the effects of the design parameters, such as number of blades and rotor diameter ratio, on the performance of the suggested turbine. As a result, we developed an inverted-type cross-flow turbine with up to 60% efficiency under low water head conditions.