• 제목/요약/키워드: Material dispersion

검색결과 763건 처리시간 0.027초

전력케이블용 친환경 반도전 컴파운드의 결정화도와 분산 특성의 상관관계에 대한 연구 (A Study on the Correlation Between Crystallinity and Dispersion Characteristics of Eco-Friendly Semiconductive for Power Cable)

  • 한재규;윤준형;성수연;전근배;박동하
    • 한국전기전자재료학회논문지
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    • 제33권5호
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    • pp.400-404
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    • 2020
  • In this paper, we study the correlation between the crystallinity of semiconductive compounds for eco-friendly power cables and the dispersive properties of carbon black. The crystal structure of the polymer material is advantageous for mechanical properties and heat-resistance. However, the polymer acts as an inhibitor to the dispersibility of carbon black. The purpose of this study is to develop a TPE semiconductive compound technology. The high heat resistance and ultra-smoothness characteristics which are required for high voltage and ultra-high voltage cables should be satisfied by designing and optimizing the structure of a non-crosslinking-type eco-friendly TPE semiconductive compound. The application of excess TPE resin was found to not only inhibit the processability in the compounding process, but also reduced the dispersion properties of carbon black due to higher crystallinity. After the crystallinity of the compound was identified through DSC analysis, it was compared with the related dispersion characteristics. Through this analysis and comparison, we designed the optimal structure of the eco-friendly TPE semiconductive compound.

실란 및 분산제가 Epoxy와 연자성 금속 파우더 복합체의 Packing에 미치는 영향 (The Effect of Silane and Dispersant on the Packing in the Composite of Epoxy and Soft Magnetic Metal Powder)

  • 이창현;신효순;여동훈;남산
    • 한국전기전자재료학회논문지
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    • 제30권12호
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    • pp.751-756
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    • 2017
  • A molding-type power inductor is an inductor that uses a hybrid material that is prepared by mixing a ferrite metal powder coated with an insulating layer and an epoxy resin, which is injected into a coil-embedded mold and heated and cured. The fabrication of molding-type inductors requires various techniques such as for coil formation and insertion, improving the magnetic properties of soft magnetic metal powder, coating an insulating film on the magnetic powder surface, and increasing the packing density by well dispersing the powder in the epoxy resin. Among these aspects, researches on additives that can disperse the metal soft magnetic powder having the greatest performance in the epoxy resin with high charge have not been reported yet. In this study, we investigated the effect of silanes, KBM-303 and KBM-403, and a commercial dispersant on the dispersion of metal soft magnetic powders in epoxy resin. The sedimentation height and viscosity were measured, and it was confirmed that the silane KBM-303 was suitable for dispersion. For this silane, the packing density was as high as about 72.49%. Moreover, when 1.2 wt% of dispersant BYK-103 was added, the packing density was about 80.5%.

열화된 스테인리스강의 비커스 경도에 대한 와이블 확률 통계 특성에 관한 연구 (A study on Weibull Probability Statistics Characteristics for Vickers Hardness of Degraded Stainless Steel)

  • 남기우;조승덕;김선진;안석환
    • 동력기계공학회지
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    • 제21권5호
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    • pp.79-85
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    • 2017
  • Vickers hardness is an important material in the design and reliability is required. Therefore, these values are very important as the basic data for design, manufacture and development, and the identification of quantitative probability distribution characteristics such as mean and dispersion is a very important parameter in design. In this study, Vickers hardness was measured after artificially heat-treated in the temperature range 753K, where chrome depletion near the grain boundary occurred for three kinds of stainless steels, and the Vickers hardness were evaluated. From the results, Vickers hardness increased with increasing heat treatment temperature. In Weibull distribution for Vickers hardness, the dispersion of STS310S at 813K and 873K was small, and the dispersion of STS316L at 753K, 933K and 993K was small. Also, STS347H exhibited the lowest dispersion at 753K in three kinds of stainless steels. The scale parameter increased with increasing heat treatment temperature in three kinds of stainless steels.

Acoustically-enhanced particle dispersion in polystyrene/alumina nanocomposites

  • Philip, Mercy A.;Natarajan, Upendra;Nagarajan, Ramamurthy
    • Advances in nano research
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    • 제2권2호
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    • pp.121-133
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    • 2014
  • Polymer nanocomposites are advanced nanomaterials which exhibit dramatic improvements in various mechanical, thermal and barrier properties as compared with the neat polymer. Polystyrene/ alumina nanocomposites were prepared by an ultrasound-assisted solution casting method at filler loadings ranging from 0.2 to 2% and also at different ultrasonic frequencies, viz. 58 kHz, 192/58 kHz, 430 kHz, 470 kHz and 1 MHz. The composites were subjected to mechanical property tests (tensile and impact tests) and cavitation erosion tests to study the enhancement in functional properties. Filler dispersion in the polymer matrix was observed by SEM analysis. The effect of frequency on filler dispersion in the matrix was studied by SEM analysis and functional property enhancement of the composite material. The composites prepared at dual (high/ low) frequency (192/58 kHz) were found to show better property enhancement at low filler loadings as compared with neat polymer and also with composites prepared without ultrasound, thus reinforcing the finding that ultrasound-assisted synthesis is a promising method for the synthesis of nanocomposites.

시멘트의 수화특성에 대한 유·무기 복합 나노실리카의 영향 (Influence of Nano Silica Dispersant on Hydration Properties of Cementitious Materials)

  • 강현주;송명신;박종헌;송수재
    • 한국세라믹학회지
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    • 제48권6호
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    • pp.510-515
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    • 2011
  • In this study, as a material used to replace silica fumes for high strength concrete, nano-silica compound with organic functional group for dispersion and with inorganic silica group that can cause a pozzolan reaction is synthesized, These nano silica compound is divided into IC, which is nano size $SiO_2$ with irregularly combined hydroxyl group and carboxyl group, and RC, which is nano size $SiO_2$ with regularly combined hydroxyl group and carboxyl group. The effects of these nano silica compound on the hydration of cement are reviewed. As a result, all of synthesized nano-silica compounds have excellent dispersion on the cement flow, we think that dispersion property is the effect of air entraining by synthesized nano-silica compounds. The result of the microstructure observation showed that the particle size of the synthesized nano-silica is smaller than silica fume and spread evenly among the cement particles. In initial The phenomenon of strength decreasing occurred due to delayed hydration reaction by the synthesized nano-silica with carboxyl(-COOH) and hydroxyl(-OH) functional group.

Effects of Coupling and Dispersion Agents on the Properties of Styrene-Butadiene Rubber/Butadiene Rubber Compounds Reinforced with Different Silica Contents

  • Yang, Jae-Kyoung;Park, Wonhyeong;Ryu, Changseok;Kim, Sun Jung;Kim, Doil;Kim, Jong-Ho;Seo, Gon
    • Elastomers and Composites
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    • 제53권3호
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    • pp.109-123
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    • 2018
  • The effect of the silica content on the state and properties of silica-filled styrene-butadiene rubber/butadiene rubber (SBR/BR) compounds containing coupling and dispersion agents was evaluated by varying the content of silica from 50 to 120 phr. Bis-[(triethoxysilyl)propyl] tetrasulfide (TESPT) and zinc 2-ethylhexanoate (ZEH) were used as the coupling and dispersion agents, respectively. The maximum silica content in the pristine material was 80 phr, which increased to 120 phr upon the addition of TESPT and ZEH. The incorporation of TESPT considerably improved most of the rubber properties due to its coupling action and the suppression of silica flocculation, while further addition of ZEH resulted in additional improvements. The properties of the rubber compounds with different silica contents can be fully explained either by an enhancement of the rubber-silica interactions or by their deterioration due to an excessive amount of silica aggregates.

유연한 곁가지 말단에 이온성 작용기를 가지는 양이온성 수분산 PU의 제조와 물성 (Preparation and Properties of Water-borne PU Having Ionic Center onto Flexible Side Chain)

  • 김동민;방문수;김형중
    • 접착 및 계면
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    • 제7권1호
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    • pp.3-9
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    • 2006
  • 세 개의 isocyanate작용기를 가지는 IP-$75^{(R)}$와 하나의 hydroxyl작용기를 가지는 여러 가지 amino alcohol을 ionomer로 이용하여 수분산에 필요한 ionic center가 측쇄에 위치하는 양이온성 수분산 polyurethane (PU)을 합성하였다. NCO/OH몰 비, ionomer의 종류 및 중화제의 종류에 따라 수분산 PU의 입도, 점도, 분산안정성, 접촉각, 표면에너지, $T_g$, 그리고 접착강도의 변화를 알아보았다. 제조된 수분산 PU는 주쇄에 ionic center를 가지는 양이온 수분산 PU보다 더 작은 입도를 가지며 분산안정성도 우수함을 확인하였다.

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SWCNT/Nafion 복합체의 분산능 향상을 통한 IPMC의 기계적 특성 향상 (Improvement of Mechanical Properties of IPMC through Developing a Degree of Dispersion of SWCNT/Nafion Composite)

  • 권희준;김하나;강정호
    • 한국기계가공학회지
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    • 제10권5호
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    • pp.131-136
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    • 2011
  • Many researchers are recently studying about Electroactive polymer(EAP). But it has a physical limitation, because of property of material. Carbon nanotube(CNT) is known as the promising material which has excellent electro-mechanical characteristics and is mostly defect-free. It is expected that a successful synthesis of CNT and Nafion known as a primary material for IPMC would make a great improvement on its electro-mechanic feature. This study focuses on the method of synthesis of CNT with Nafion which improves electro-mechanical characteristic. To come up with mechanical dispersion with Nafion and Isopropyl Alcohol(IPA), we dispersed Single-walled carbon nanotubes(SWCNTs). For a uniformly layer of CNT, we used a spray gun on a hot plate by a simplified method. We fabricated a disperse SWCNT/Nafion composite uniformly. Through the use of the E-beam evaporator to form an uniform electrode layer, we consummated the IPMC actuator. This result shows improving 1.5 times mechanical properties about driving force in IPMC.

Optimization of Aqueous Nano Ceramic Ink and Printing Characterization for Digital Ink-Jet Printing

  • Kwon, Jong-Woo;Sim, Hee-Seok;Lee, Jong-Heun;Hwang, Kwang-Taek;Han, Kyu-Sung;Kim, Jin-Ho;Kim, Ung-Soo
    • 한국세라믹학회지
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    • 제54권6호
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    • pp.478-483
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    • 2017
  • The advantage of ceramic ink-jet printing technology is the accurate and fast printing process of digital images for various products. For digital ink-jet printing applications, ceramic ink requires proper viscosity and surface tension, along with dispersion stability of the inorganic pigments. The purpose of this study is the formulation of an environment-friendly ceramic ink with a water-based system; using nano-sized $CoAl_2O_4$ pigment as a raw material, ink should have dispersion stability to prevent nozzle clogging during ink-jet printing process. In addition, the surface tension of the ceramic ink was optimized with the polysiloxane surfactant according to the surface tension requirement (20 - 45 mN/m) for ceramic ink-jet printing; by adjusting the viscosity with poly ethylene oxide, jetting behavior of the ceramic ink was investigated according to changes in the physical features through drop watcher measurement.

반응표면분석법에 의한 양파유 미세캡슐화 공정의 최적화 (Optimization of Onion Oil Microencapsulation by Response Surface Methodology)

  • 홍은미;유문균;노봉수;장판식
    • 한국식품과학회지
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    • 제34권3호
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    • pp.437-443
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    • 2002
  • 생체내에서 각종 생리활성이 있는 양파유의 기능성 및 저장성 향상을 위하여 agar와 gelatin이 혼합되어 있는 물질을 피복물질로 사용하여 양파유(중심물질)를 미세하게 캡슐화하는 작업을 수행하였으며, 먼저 양파유 미세캡슐화 수율을 예민하게 측정할 수 있는 방법을 ethyl acetate 추출 및 gas chromatography 기술을 사용하여 확립하였다. 확립된 미세캡슐화 수율 측정법을 사용하여 양파유 미세캡슐화를 위한 제반 공정조건들, 즉 [중심물질, Cm] : [피복물질, Wm]의 비율($X_1$), 분산액의 온도($X_2,\;^{\circ}C$), 분산액내의 detergent 농도($X_3$, %(w/v)), 유화체의 농도($X_4$, %(w/w)) 등의 최적화를 수행하였으며, 공정 최적화를 위해서는 반응표면분석법(response surface methodology, RSM)을 이용하였다. RSREG 처리 결과, 4가지 독립변수가 각각 변화함에 따른 미세캡슐화 수율(Y, %)에 대한 회귀식은 $Y=97.028571-0.775000(X_1)-0.746726(X_1){\cdot}(X_1)-1.100000(X_3){\cdot}(X_2)$으로 표현되었으며, 반응표면분석 결과 양파유 미세캡슐화를 위한 최적화 조건으로서 [중심물질, Cm] : [피복물질, Wm]의 비율은 4.5 : 5.5(w/w), 분산액의 온도는 $17.1^{\circ}C$, 분산액내 detergent농도는 0.037%(w/w), 유화제(sorbitan monolaurate, HLB 16.7)의 농도는 0.42%(w/w)인 것으로 판명되었으며(미세캡슐화 수율의 최대 예측값은 95.7%), 이상의 최적조건하에서 양파유 미세캡슐화를 실제 수행한 결과 96.2%의 미세캡슐화수율 실측값을 얻을 수 있었다. 따라서, RSM에 의하여 결정된 미세캡슐화 최적 조건은 ${\pm}5%$ 오차범위내에서의 높은 신뢰성을 갖는 것으로 판명되었으며, 실제 미세캡슐화 공정에 적용가능한 것으로 판단되었다.