• Title/Summary/Keyword: Material Reduction Rate

검색결과 475건 처리시간 0.033초

IT융합기반의 연료필터 제조공정 자동화 (Automation of Fuel Filter Manufacturing Process Via IT Convergence)

  • 윤석창;한우현;윤달환
    • 전기전자학회논문지
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    • 제19권1호
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    • pp.64-72
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    • 2015
  • 본 연구에서는 연료 필터의 생산성 향상을 위하여 IT기반의 갱추리 자동화 장치를 개발한다. 불량 제품의 분석, 수율 개선 및 생산성 향상을 위해 자동화 장치와 연동된 IT 기반의 모니터링 시스템 구축을 구축한다. 3개월간 시료 10,000개 생산시의 불량률 비교 측정한 결과 불량률이 0.65%에서 0.45%로 감소하였다. 또한 공구 모니터링을 통하여 공구 교환 시기의 알림과 로더의 정확한 소재의 수입으로 소재의 불량이 감소하였고, 소재 한 개에 대하여 수입에서 배출까지 공정 시간을 비교한 결과 94.7초에서 78.8초로 감소하여 생산성 증가하였다. 수작업으로 하던 소재의 수입/배출을 자동화로 구축하여 공정시간이 20.2% 감소한다. 또한 작업자 안전과 이송시간 감소는 생산성 향상과 직결된다.

고속철도 방진침목 개발 (Development of Sleeper for High Speed Railway)

  • 양신추;노혁천;강윤석;이종득
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2000년도 추계학술대회 논문집
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    • pp.311-318
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    • 2000
  • In this paper, the process of development of resilient sleepers, which improves the train safety, passenger comport and reduces the noise and vibration, is discussed. To determine the required material properties of elastic pad, static and dynamic simulations are performed and is applied in manufacturing. From the experiment results, it is investigated that the displacement is less for sleeper with elastic pad than that in ordinary PC form. The rate of displacement is also shown In be less for the sleeper with elastic pad. These results indicate that the elastic pad can reduce possibility of rail-corrugations and thus resulting in the reduction of maintenance costs.

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하수슬러지 BIO-SRF (Solid Recovered Fuel) 생산을 위한 NIR (Near Infrared Ray) 건조시 응집제 주입비율이 미치는 영향 (Effect of Flocculant Injection Ratio in NIR (Near-Infrared Ray) Drying for BIO-SRF (Solid Recovered Fuel) of Swage Sludge)

  • 이강민;이승원
    • 한국환경과학회지
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    • 제30권2호
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    • pp.135-143
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    • 2021
  • This study executed evaluation of drying characteristics based on the polymer injection rate (8%, 10% and 12%) and the drying method[NIF(near-infrared ray). According to this study analyzed VS, VS/TS, and calorific value compared with 'the auxiliary fuel standard of the thermoelectric power plant and the combined heat & power plant'. The results are as follows. In the case of NIR, the VS was slightly changed at the early stage of the material preheating period and the constant drying rate period with low moisture evaporation. But VS reduction was shown higher as moisture was dried. In the case of non-digested sludge with high VS content, the VS reduction rate by drying was shown lower than that of digested sludge. As the flocculant injection rate increased, the VS loss due th drying was found to be small. Also, the higher the flocculant injection rate was the longer the drying time. Especially, in the case of the NIR drying equipment, as the moisture content of sewage sludge decreased(moisture content 20~40%), the loss of net VS also showed a tendency to increase sharply. It is shown that the high calorific value according to the drying time of the non-digested sludge was changed from 590 kcaℓ/kg to 3,005 kcaℓ/kg and from 539 kcaℓ/kg to 2,796 kcaℓ/kg.

사용후핵연료 시험시설에서 전기 금속 전환반응기의 내열 방안 분석 (Analysis on the heat-resisting method of the electrolytic metal reduction reactor in the test facility for the spent fuel waste)

  • 김영환;윤지섭;정재후;홍동희;박기용;진재현
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.776-779
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    • 2003
  • To reduce the storage space of spent fuel used at the atomic power plants in the over the world, the uranium elements contained in the spent fuel is being extracted and effectively stored. For this, the spent fuel are oxidized and deoxidized. In this study, it is produced the heat-resisting methods about the spent fuel management technology research and test facility for the spent fuel waste for spent fuel minimized. The first considered processes in the facility are the electrolytic metal reduction reactor process. Since the electrolytic metal reduction reactor is operated at the high temperature range, we have to consider the heat-resisting methods for the devices. For the heat-resisting methods, we have searched and analyzed technical reference for the heat-resisting methods. We have calculated thermal stress and strain of each devices by the commercial analysis software, ANSYS. D.S. It is experimented for inspecting confidence rate of analysis results. By using the results, we have analyzed the problems of parts and determined the heat-resisting material, commercial parts, and the size of parts and O-ring. Based on these results, it is produced the heat-resisting methods of magnesia filter, cathode, and reactor for the electrolytic metal reduction reactor.

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Use of e-plastic waste in concrete as a partial replacement of coarse mineral aggregate

  • Sabau, Marian;Vargas, Johnny R.
    • Computers and Concrete
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    • 제21권4호
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    • pp.377-384
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    • 2018
  • The accelerated increase of the population growth rate in the world and the current lifestyle based on consumerism considerably increased the amount of waste generated by the human activity. Specifically, e-plastic waste causes significant damage to the environment because of its difficult degradation process. This paper aims to establish the feasibility of using e-plastic waste in concrete as a partial replacement of coarse mineral aggregate. Considering a control mix without e-plastic waste designed for a compressive strength of 21 MPa, tests on concrete mixes with 40, 50 and 60% of e-plastic waste aggregate to determine the fresh and hardened properties were carried out. A reduction in the compressive strength as the percentage of e-plastic waste increases was observed, the maximum reduction being 44% with respect to the control mix. In addition, a significant reduction as much as 22% in the density of the concrete mixes with e-plastic waste was recorded, which means that lighter elements can be produced with this type of concrete. Two new equations based on regression analysis of the experimental data from this study were proposed. These equations estimate the reduction in the compressive strength of concrete mixes with e-plastic waste aggregate at 14 and 28 days. A cost analysis and a practical alternative to introduce this waste material into the market are also presented.

미생물 균체의 주입을 통한 토양의 투수계수 감소 (Permeability Reduction of Soils by Biomass Injection)

  • 송영우;김건하;구동영
    • 한국지반공학회논문집
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    • 제15권6호
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    • pp.273-283
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    • 1999
  • 박테리아를 토양과 같은 다공성 매질에 주입시키고 적절한 기질과 영양분을 공급시키면 박테리아는 매질의 표면에 부착하여 성장하며 그 결과 공극의 크기가 감소하여 매질의 투수계수가 감소되고 입자간 마찰계수가 증가한다. 본 연구는 투수계수가 비교적 큰 모래와 화강풍화토에 박테리아를 접종, 배양한 후 투수계수의 변화를 측정하였으며, 배양된 바이오필름의 내화학성 및 온도변화에 대한 내구성 실험을 통해 대용 차수재로의 가능성을 평가하였다. 화강풍화토에 박테리아를 접종, 배양한 후 투수계수는 초기치와 비교하여 약 1/50 정도의 감소를 나타냈고, 산성 또는 염기성용액의 침투 이후에도 투수계수의 급격한 증가는 나타나지 않았다. 그러나 반복적인 동결-융해후 투수계수가 증가해 바이오필름으로 인한 공극의 폐색이 손상될 수 있음을 알 수 있었다.

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혐기성 부착미생물의 초기성장에 미치는 영향인자에 관한 연구 (Laboratory Study on the Factors Affecting on Initial Anaerobic Biomass Development)

  • 허준무;박종안;손부순
    • 환경위생공학
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    • 제13권1호
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    • pp.185-194
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    • 1998
  • Laboratory-scale investigation into initial anaerobic biofilm development was carried out by circulating mixed liquor from a steady-state anaerobic reactor through silicone tubing and then rerurning the mixed liquor to the reactor. The wall of the silicone tubing was the surface upon which anaerobic biofilm accumulation or development was monitored. Methanogenic bacteria accumulation was monitored by F$_{420}$ fluorescence (picomoles F$_{420}$/cm$^{2}$) of the extracted biofilm material. Biofilm accumulation was measured by the increase in COD of the extracted material ($\mu $g COD/cm$^{2}$). Experiments were conducted for 25 days, and biofilm analyses were performed at 5 days intervals. The results indicated that the initial rates of methangen and anaerobic biofilm accumulation increased with increasing organic loading rate and higher initial rates were observed for 15 days than 15 day liquid HRT or SRT. When the initial rates were plotted against the corresponding mixed liquor volatile suspended solids the difference between the results at the two HRT's became much less significant. Thus, the concentration of mixed liquor volatile suspended solids was found to be a very important parameter affecting initial anaerobic biofilm development. The ratio of methanogens to anaerobic biofilm was also investigated. The results showed that the ratio remained constant through the 25 days of each experiment and for high organic loading rates. Based on the results of this research, a reduction, a reduction of start-up period of anaerobic fixed film reactors might be achieved by maintaining a high organic loading and a large concentration of anaerobic microorganisms in the mixed liquor during the start-up period.

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전과정 평가 기법과 활용 (Life Cycle Assessment and Its Application)

  • 김용기;이철규;이재영
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2009년도 춘계학술대회 논문집
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    • pp.365-370
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    • 2009
  • LCA is a tool to support for making decisions by offering information of environmental aspects of products or services. It can be used to make decisions to consumers and NGOs as well as government and enterprises. LCA evaluates the environmental aspects throughout the entire life cycle of a product. Therefore it can quantify and assess environmental impacts from raw material acquisition, manufacturing, distribution, use and disposal to end of life and recycling. The demands of the recycling rate increase and the use of suitable materials for RoHS, REACH, WEEE, ELV which are linked trade with environmental regulation have increased the worldwide. Global warming is the critical challenge of the world facing. And under post-Kyoto protocol each country has to prepare for target reduction, so it became essential to save energy and resources. In addition that, the carbon mark has been run as the way of showing example of CO2 reduction in domestic and it will be extended gradually. And also through the introduction of Eco-label, environmentally-friendly product will be promoted. When those systems are operated, global warming gases (i.e. CO2) can be calculated throughout the entire life of the products by LCA. And the environmental impacts such as harmful material emission in the process of manufacturing, energy consumption, distribution and so on, can also be assessed. Therefore, The basic concepts of LCA technique and various cases and the practical application in the future will be review in this study.

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Preparation and application of reduced graphene oxide as the conductive material for capacitive deionization

  • Nugrahenny, Ayu Tyas Utami;Kim, Jiyoung;Kim, Sang-Kyung;Peck, Dong-Hyun;Yoon, Seong-Ho;Jung, Doo-Hwan
    • Carbon letters
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    • 제15권1호
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    • pp.38-44
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    • 2014
  • This paper reports the effect of adding reduced graphene oxide (RGO) as a conductive material to the composition of an electrode for capacitive deionization (CDI), a process to remove salt from water using ionic adsorption and desorption driven by external applied voltage. RGO can be synthesized in an inexpensive way by the reduction and exfoliation of GO, and removing the oxygen-containing groups and recovering a conjugated structure. GO powder can be obtained from the modification of Hummers method and reduced into RGO using a thermal method. The physical and electrochemical characteristics of RGO material were evaluated and its desalination performance was tested with a CDI unit cell with a potentiostat and conductivity meter, by varying the applied voltage and feed rate of the salt solution. The performance of RGO was compared to graphite as a conductive material in a CDI electrode. The result showed RGO can increase the capacitance, reduce the equivalent series resistance, and improve the electrosorption capacity of CDI electrode.

방사선 치료 시 차폐물질 사용에 따른 kV-CBCT 선량감소 효과 (Reduced Effect of kV-CBCT Dose by Use of Shielding Materials in Radiation Therapy)

  • 조현종;박은태;김정훈
    • 한국방사선학회논문지
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    • 제12권4호
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    • pp.467-474
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    • 2018
  • CBCT는 치료부위의 정확도 향상에 유용하지만, 반복적인 사용으로 피폭선량이 높아지는 단점이 있다. 이에 본 연구에서는 차폐체를 사용한 모의실험과 선량감소 효과를 데이터화하여 CBCT 시행 시 선량 저감화를 위한 기초자료를 제공하고자 한다. 본 연구에서는 MCNPX를 통해 CBCT를 모사하여 광자선을 분석한 후, UF-revised 인체 모의 피폭체를 대상으로 흉복부 촬영 시 장기의 흡수선량을 계산하였다. 이 때, 차폐체(납, 안티몬, 황산바륨, 텅스텐, 비스무스) 유무와 차폐 재질에 따른 장기선량을 평가하였다. 차폐를 하지 않고 CBCT 촬영을 하였을 경우 유방 과 척추에서 선량이 높게 계산되었으며, 식도와 폐에서 선량이 낮게 계산되었다. 차폐체 재질에 따른 선량 은 황산바륨, 안티몬, 비스무스, 납, 텅스텐 순으로 선량이 높게 계산되었다. 차폐체 유무에 따른 선량 감소율을 평가해 보면 흉선(73.6%), 유방(59.9%)에서 가장 차폐율이 높고, 폐(2.1%), 척추(12.6%)에서 가장 낮은 차폐율을 보였다.