• Title/Summary/Keyword: Material Process

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The Improvement Plan of Design Process by Case Study of Steel Structural Work (현장조사를 통한 철골공사 설계프로세스 개선방안)

  • Bang, Sung-Won;Kim, Jin-Ho;Lim, Nam-Gi
    • Journal of the Korea Institute of Building Construction
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    • v.3 no.2
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    • pp.111-118
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    • 2003
  • Steel frame construction is divided into subsidiary materials with column, beam, girder and bracing. After these are processed in factory for using installing in construction field. These prefabricated furniture is very important in accordance with design drawing about processing and prefabricating. In the case of design process using information transmission in blueprint, omission of material number, processing measure and finishing material, or discordance of each structure drawing and selecting incongruent structural material generated an error in the process of design. These error caused delaying time and increasing cost and increasing safety accident in the steel-structure work operating process. therefore, design process should consider problem of operating process.

MEMS Design Flow Based on DFM Concept (DFM 개념을 적용한 MEMS design flow)

  • Han, Seung-Oh;Oh, Park-Kyoun;Silva, Mark da
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.8
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    • pp.1466-1470
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    • 2007
  • MEMS design flow based on DFM concept is presented and applied to gyroscope design as a test case. It is purposed to contribute to the yield improvement by considering the process-related parameters from the design phase. After defining the performance requirements, the sensitivity analysis should be done on the draft design(s) to find out the key parameters related with the device performance. By doing so, TEG can be designed for the selected process and/or material parameters. Through a set of test runs, the process capability is characterized and the material properties are extracted using the TEG. Then we can estimate the virtual yield of the current process for the designed device by running Monte Carlo analysis where the process and/or material property variations are considered. The estimated yield will make us redesign the device to be more robust or improve the current process to have the smaller variations.

Characterization Of YBCO HTSC-Thick film With addiction of $CeO_2$ ($CeO_2$첨가에 따른 YBCO고온초전도 후막의 특성)

  • 윤기웅;임성훈;홍세은;강형곤;한용희;한병성
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.07a
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    • pp.239-242
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    • 2000
  • To fabricate YBa$_2$Cu$_3$O$_{x}$ thick film using diffusion process, $Y_2$BaCuO$_{5}$ and BaO+CuO as the material of substrate and the doping material were selected. CeO$_2$ in the doping material was mixed. As another doping material, YBa$_2$Cu$_3$O$_{x}$ was prepared for the comparison with BaO+CuO doping material. Each doping material was patterned on $Y_2$BaCuO$_{5}$ substrate by the screen printing method and then was annealed above peritectic reaction temperature of YBCO with a few step. It could be observed by X-ray diffraction patterns and SEM photographs that through the diffusion process of the $Y_2$BaCuO$_{5}$ and BaO+CuO, the YBa$_2$Cu$_3$O$_{x}$ phase was formed. With an amout of addition of CeO$_2$, the thickness of a formed YBa$_2$Cu$_3$O$_{x}$ decreased. x/ decreased.

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Process Design on Fabrication of Large Sized Ring by Mandrel Forging of Hollow Cast Ingot (중공 잉곳을 이용한 대형 링 단조품 제조공정 설계 연구)

  • Lee, S.U.;Lee, Y.S.;Lee, M.W.;Lee, D.H.;Kim, S.S.
    • Transactions of Materials Processing
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    • v.19 no.6
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    • pp.329-336
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    • 2010
  • Ring forging process is more appropriate for high-length and thin walled ring, because it utilizes the forging press and hence does not require heavy-duty ring rolling mill. Although ring forging process is very simple and economic for facilities, the process is not efficient because of multi-forging-step and low material utilization. An effective ring forging process is developed using a hollow ingot. When a hollow ingot is used with a workpiece, the ingot can be forged into a final ring without multi-stage pre-forging process, such as, cogging, upsetting, and piercing, etc.. Finally it has advantages of the material utilization and process improvement because a few reheating and forging process are not necessary to make workpiece for ring forging. The important design variables are the applied plastic deformation energy to eliminate cast structure and make uniform properties. In this study, the mechanical properties after forging of hollow cast ingot were investigated from the experiment using circumferential sectional model. Also, the effects of process variables were studied by FEM simulation on the basis of thermo-visco-plastic constitutive equation. Applied strain is different at each position in length direction because diameter of hollow ingot is different in length direction. The different strain distribution become into a narrow gap by additional plastic deformation during diameter extension process.

The Product Process of Rheology Material for Grain Size Control by Electromagnetic Stirring (전자교반을 이용한 결정립 제어 레오로지 소재의 성형 공정)

  • 서판기;정용식;강충길
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.733-736
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    • 2004
  • Actual trends in automotive industry lead to an increase use of lightweight structures imposing the need for high strength aluminum alloys with complex shape. In the electromagnetic stirring process, it has many merits which are the exact control ability about material processing and a good point of the protection of environment comparison with the mechanical stirring. The interface of cells consisting of primary particle formed by the electromagnetic stirring due to particle regrowth during cooling the alloy. By electromagnetic stirring process, the microstructure of material has a good point, also it can control the material processing exactly.

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Development of a Process to Simultaneously Weld and Extrude Pipe Using a Spring Type Wire Material (스프링형상 와이어소재를 이용한 접합동시 파이프 압출성형공정 개발에 관한 연구)

  • Ku, K.M.;Kim, T.H.;Jin, I.T.
    • Transactions of Materials Processing
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    • v.24 no.5
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    • pp.317-322
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    • 2015
  • A process for the concurrent welding and extruding of pipe was designed for continuous production of fin tubes. Unlike a conventional pipe extrusion, the new process is able to extrude a pipe continuously without limit of length by using spring type wire material. The current paper provides the basic research for welding during the extrusion using a spring type wire material. The object of the current study is to investigate the possibility that the spring type wire material could be extrude into a welded pipe. The appropriate extrusion ratio was selected through investigation of loads using computer simulations. As a result, experiments showed that pipe could be welded and simultaneously extruded with spring type wire material of aluminum. The tensile strength of the welded and extruded aluminum pipe can reach 80% of tensile strength of original aluminum feedstock.

Formulation of Tearing Energy for Fatigue Life Evaluation of Rubber Material (고무의 피로수명 평가를 위한 찢김에너지 정식화)

  • Kim, Heon-Young;Kim, Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.8 s.239
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    • pp.1132-1138
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    • 2005
  • Fatigue life of metal material can be predicted by the use of fracture theory and experimental database. Although prediction of fatigue life of rubber material uses the same way as metal, there are many reasons to make it almost impossible. One of the reasons is that there is not currently used fracture criteria for rubber material beacuse of non-standardization, various way of composition process of rubber and so on. Tearing energy is one of the fracture criteria which can be applied to a rubber. Even if tearing energy relaxes the restriction of rubber composition, it is also not currently used because of complication to apply in. Research material about failure process of rubber and tearing energy was reviewed to define the process of fatigue failure and the applicability of tearing energy in estimation of fatigue life for rubber. Also, 1file element formulation of tearing energy which can be used in FE analysis was developed.

Basic Study on the Assembly Process Design of Curtain-wall System for Minimization of Carbon Emission

  • Yi, June-Seong
    • Journal of the Korea Institute of Building Construction
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    • v.12 no.6
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    • pp.648-663
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    • 2012
  • With recent attempts to improve quality and productivity, the prefabrication manufacturing system has been occupying an increasing share of the construction area. To minimize site work, material is more frequently being produced and partially assembled at a plant, and then installed at a site. For this reason, the production process is being divided and the materials are being delivered to the site after passing through multiple plants. With these changes in the production process, the materials delivery plan is becoming an important management point. In particular, as road transportation using trucks has a 71 percent share of the domestic transportation market, selecting the proper transportation path is important when delivering materials and equipment to a site. But the management system at the project design phase to calculate the delivery cost by considering the production process of the pre-fab material and the $CO_2$ emission at the material delivery phase is currently lacking. This study suggests a process design model for assembly production of the pre-fab material and transportation logistics based on carbon emission. The suggested model can be helpful to optimize the location of the intermediate plant. It is expected to be utilized as a basic model at the project plan and design phase when subcontractors make decisions on items such as materials procurement, selecting the production method, and choosing the location of the assembly plant.

A Study on Process Management Method of Offshore Plant Piping Material (해양플랜트 배관재 공정관리 방법에 관한 연구)

  • Park, JungGoo;Woo, JongHun
    • Journal of the Society of Naval Architects of Korea
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    • v.55 no.2
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    • pp.124-135
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    • 2018
  • In order to secure manufacturing competitiveness of offshore plants, piping process is one of the most important processes. This study is about the design of management system for piping materials manufacturing of the offshore plant. As a result of the study, we analyzed the system and algorithms needed for the processing of piping material products and designed the structure of the entire management system. We conducted a process analysis of the design, manufacturing and installation processes. And also we proposed a system structure to improve the various problems that have come out. We also proposed an algorithm to determine the delivery order of the pipe spools, and proposed a raw material management system for the manufacturing of the pipe spools. And we designed a manufacturing process management system to manage the risk of pipe materials delivery. And finally we proposed a data structure for the installation process management system. The data structures and algorithms were actually implemented, and applied the actual process data to verify the effect of the system.

Process Improvement of Automobile Die using AutoBlank (오토블랭크를 이용한 자동차 금형의 공정개선)

  • LIM J. Y.;Kim S. J.;Lee J. M.;Kim H. Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.358-363
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    • 2001
  • In sheet metal forming, material cost and die process number are very important manufacturing process for an economic die-making. In this report on implemention of a computer aided sheet-metal nesting program for nesting of irregular shaped blank on ae coil strip of limit width. The result of the computing in the nesting program reduced material cost and die process number.

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