• Title/Summary/Keyword: Manufacturing system design

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The Integrated Design and Analysis of Manufacturing Lines (II) - Continuous Design, Analysis and Optimization through Digital Virtual Manufacturing (제조라인 통합 설계 및 분석(II) - 디지털 가상생산 기술 적용을 통한 지속적인 라인 설계, 분석 및 최적화 프로세스)

  • Choi, SangSu;Sung, Nakyun;Shin, Yeonsik;Noh, Sang Do
    • Korean Journal of Computational Design and Engineering
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    • v.19 no.2
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    • pp.148-156
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    • 2014
  • Generally, over 95% of manufacturing cost is determined in the design and manufacturing preparation step, especially a great part of productivity is determined in the manufacturing preparation step. In order to improve the manufacturing competitiveness, we have to verify the problems that can be occurred in the production step and remove the unnecessary factors in the manufacturing preparation step. Thus, manufacturing industries are adopting digital manufacturing system based on modeling & simulation. In this paper, we introduce e-FEED system (electronic based Front End Engineering and Design) that is the integrated design and analysis system for optimized manufacturing line development based on simulation automation and explain the work process (Design, Analysis and Optimization) about manufacturing line development using e-FEED system. Also, the effect is described through the real implementation cases.

Application of Axiomatic Design Theory in Manufacturing System Design (공리적 설계 기법을 이용한 생산시스템 설계 지원 방안에 대한 고찰)

  • 백태진;강무진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.82-86
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    • 2004
  • To cope with the challenge from global market characterized by frequent changes in requirements, manufacturing enterprise should be able to promptly adjust its manufacturing system accordingly. Therefore, it is important to provide manufacturing system designer with an appropriate methodology to (re-)design a manufacturing system subject to requirements change. Axiomatic design theory focuses design activity mainly on functional consideration rather than physical, and has been known as effective especially in the conceptual design phase. This paper introduces an approach to apply the axiomatic design principle to manufacturing system design. It is shown that a new design solution can be reached quickly by finding design parameters for the added or revised functional requirements and thus achieving a set of functional requirements as well as design parameters that satisfy the independence axiom. Some illustrative examples are also given.

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Design of a System Layout for Reconfigurable Manufacturing System with Theory of Constraints (제약이론을 활용한 재구성가능 생산시스템의 레이아웃 설계)

  • Kurniadi, Kezia Amanda;Ryu, Kwangyeol
    • Korean Journal of Computational Design and Engineering
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    • v.22 no.2
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    • pp.129-140
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    • 2017
  • This paper presents a systematic approach for design of timely and proper layouts of a manufacturing system facilitating reconfigurability, referred to as a reconfigurable manufacturing system. A proper methodology for design of a system layout is required for reconfiguration planning - adding or removing machines for supplying the exact capacity needed to fulfill market demands, as well as minimizing the cost of adding new machines. In this paper, theory of constraints is used to make reconfiguration manufacturing systems more cost-effective and efficiency. The proposed approach is validated by using a real industrial case. This paper suggests that the proposed study should be performed concurrently with the design of a new manufacturing system.

An Extended Product Data Management System Supporting Personal Manufacturing Based on Connected Consumer 3D Printing Services (3D 프린팅 서비스 기반 개인제조를 지원하는 확장 제품자료관리 시스템)

  • Do, Namchul
    • Korean Journal of Computational Design and Engineering
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    • v.21 no.3
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    • pp.215-223
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    • 2016
  • The low price around 1000 USD makes consumer 3D printers as a new additive manufacturing platform for the personal manufacturing where consumers can make and sell their own products. To allow the consumers to design and manufacture their products, not only economic 3D printers but also supporting information systems for their design and manufacturing are essential. This study suggests an extended product data management (PDM) system that can support both the design and manufacturing of personal products with consumer 3D printing services. This extended PDM system helps consumer designers use advanced PDM technologies for their design and connected 3D printing services with Internet of Things (IoT) technology for realization of their products. As a result, the proposed system supports the consumer designers a seamless integrated product development and manufacturing environment supported by PDM and consumer 3D printing services.

A study on the manufacturing systems design methodology (생산시스템의 설계 방법론에 관한 고찰)

  • 강무진;이기성;문홍일;김동주;장인성;김기태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.555-560
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    • 2002
  • This paper addresses the methodologies for manufacturing systems design. While a number of design methods are used in product or part design, methods for manufacturing systems design are rarely known. Two approaches, simulation and axiomatic design theory, are discussed with respective case examples. The usual purpose of using simulation is to identify the bottleneck of a manufacturing system or to evaluate its performance with the aim of configuring the manufacturing system. The simulation typically proceeds in steps such as problem definition, model building, numerical experimentation, analysis and evaluation. The axiomatic design method transforms customer attributes into functional requirements and repeats mapping processes between functional domain and physical one until a satisfactory level of refinement of the functional requirements and the design parameters is reached. Possible design alternatives are evaluated by applying the independence axiom as well as the information axiom.

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Study of the Design Characteristics of Practical Flexible Manufacturing System (PFMS) (실용 자동화 실습장치 (Practical Flexible Manufacturing System)의 모듈별 사양 분석에 관한 연구)

  • Jo, Jang-Hyen
    • Journal of the Korean Society of Industry Convergence
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    • v.7 no.2
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    • pp.193-198
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    • 2004
  • This is the dissertation of the study of design characteristics about the practical flexible manufacturing system (PFMS). The basic ideas to analyze the manufacturing system which is the automatically operated is dependant on the various manufacturing procedures in factory. PFMS is the very useful equipment for students and trainee of production lines. This system is composed of hardware and software sub systems i.e. control and test unit and personal computer with software. The PFMS can be developed with design concepts and approved the capability of first article with functional tests. The PFMS module will be very useful for the manufacturing drill system in universities and practical fields. The flexible manufacturing systems have various subsystems appropriated for the final manufacturing products. Therefore the systems have the various kinds of hard wares as well as softwares. We study the software for the practical flexible manufacturing system designed in the Halla University and specially the design concept and using specification of the SCARA (Selective Compliance Assembly Robot Arm) robot which is used for the movement of the product is analyzed and introduced in this dissertation.

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Design and Implementation of an Ubiquitous Manufacture Execution System based on RFID/USN (RFID/USN 기반의 유비쿼터스 제조실행시스템 설계 및 구현)

  • Jung, Se Hoon;Kim, Kyung Jong;Sim, Chun Bo
    • Journal of Korea Society of Digital Industry and Information Management
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    • v.6 no.4
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    • pp.21-31
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    • 2010
  • A manufacturing execution system in the process according to automation system of installation management has been growing interest about effective system design and effective system manage. In this paper, we propose an ubiquitous Manufacturing Execution System based on RFID/USN for checkup monitoring and history management of installation in manufacturing execution systems. For this, we design and implement installation history and statistics management system based on RFID grafting RFID for efficient installation equipment history and statistics management of ubiquitous Manufacturing Execution System, and was implemented checkup monitoring system based on USN using temperature sensor, humidity sensor, hydraulic pressure sensor for failure prevention of ubiquitous Manufacturing Execution System. And proposed ubiquitous Manufacturing Execution System is implemented based on JSP for access through Web in real time.

An object-oriented design methodology for manufacturing information system (객체지향적 접근방법에 의한 생산정보시스템 설계방법)

  • 김철한;김광수
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.595-600
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    • 1991
  • A competitive automated manufacturing system integrates the various control processes and data used in service of products. design, manufacturing, and, sale. CIM is a way to achieve such integration through computers and computational techniques in manufacturing, planning, and design. Developing effective CIM architectures is hampered by integration problems. The key to resolving these problems lies in a better understanding of manufacturing function and how it is related to other manufacturing functions. Integration of CIM environment requires coordinated solutions to data management problems for individual application system as well as for exchange of data between these applications. This requires a common framework for data management throughout the CIM environment. This paper discusses the design paradigm as a framework for this purpose. Designing an organizational structure to meet those goals invloves 1) analyzing the functions through functional decomposition, 2) developing a data model to coordinate functions. As a result, we propose an object-oriented design methodology for manufacturing information system.

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Expert System for Product Design and Process in Manufacturing Industry (제조업의 제품 설계 및 프로세스를 위한 전문가 시스템 개발)

  • Kang H.W.;Nam S.H.;Hong W.P.;Lee S.W.;Choi H.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.114-117
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    • 2005
  • An expert system is a system that employs human knowledge captured in a computer to solve problem that ordinarily require human expertise. Well-designed expert systems imitate the reasoning processes experts use to solve specific problem. Specially, expert systems are used to the engineer in manufacturing industry for the process control, production management and system management. In this paper, we propose the design process expert system for product design process in manufacturing industry and we present introduction and contents of design process expert system methodology and software for the air purifier design system. This system will be helpful to improvement of design process for the air purifier production.

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