• 제목/요약/키워드: Manufacturing facility

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The global standard realizing process of the Tire Production Facility and Process Line

  • Suzuki, Takeshi
    • 국제학술발표논문집
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    • The 6th International Conference on Construction Engineering and Project Management
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    • pp.28-29
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    • 2015
  • The tire production facility is a large-scale construction with the complexity of a manufacturing process. The process utilities should be wide-ranging as an effective arrangement of them is highly important. All the necessary information should be clarified together with the manufacturer at the basic planning stage, and this design should be developed to comply with the local culture and regulations. It is important to carry out more advanced engineering in terms of process, cost and quality, even if it is difficult to standardize due to the cultural and geographical conditions and regulations. The key point is to reflect all the given conditions and make a clear design during the design stage, to eliminate the problems after the construction has begun. Another key point is the delivery system, which must be totally managed from the initial design stage until the construction stage by proven companies. Flexibility, quick action, and single responsibility will be the fundamental features in all the steps of the project.

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제조 온톨로지 기반 품질예측 프레임워크 및 시스템 개발 : 사출성형공정 사례 (Development of Manufacturing Ontology-based Quality Prediction Framework and System : Injection Molding Process)

  • 이경훈;강용신;이용한
    • 산업공학
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    • 제25권1호
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    • pp.40-51
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    • 2012
  • Today, many manufacturing companies realize that collaboration is crucial for their survival. Especially, in the perspective of quality, the importance of collaboration is emphasized because economic loss increases exponentially while defective parts go through the process in supply chain. However, the manufacturing companies are facing two main difficulties in implementing collaborative relationships with their suppliers. First, it is difficult for the suppliers to produce reliable products due to their obsolete facilities. The problem gets worse for second- or third-tire vendors. Second, the companies experience the lack of universally understandable set of terminology and effective methodologies for knowledge representation. Ontology is one of the best approaches to expressing and processing a domain knowledge. In this paper, we propose the manufacturing ontology-based quality prediction framework to represent and share the knowledge of industrial environment and to predict product quality in manufacturing processes. In addition, we develop the ontology-based quality prediction system based on the proposed framework. We carried out a series of experiments for an injection molding process at an automotive part supplier. The experimental results demonstrated that the proposed framework and system can be successfully applicable in manufacturing industry.

Design of muon production target system for the RAON μSR facility in Korea

  • Jeong, Jae Young;Kim, Jae Chang;Kim, Yonghyun;Pak, Kihong;Kim, Kyungmin;Park, Junesic;Son, Jaebum;Kim, Yong Kyun;Lee, Wonjun;Lee, Ju Hahn
    • Nuclear Engineering and Technology
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    • 제53권9호
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    • pp.2909-2917
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    • 2021
  • Following the launch of Rare Isotope Science Project in December 2011, a heavy ion accelerator complex in South Korea, named RAON, has since been designed. It includes a muon facility for muon spin rotation, relaxation, and resonance. The facility will be provided with 600 MeV and 100 kW (one-fourth of the maximum power) proton beam. In this study, the graphite target in RAON was designed to have a rotating disk shape and was cooled by radiative heat transfer. This cool-down process has the following advantages: a low-temperature gradient in the target and the absence of a liquid coolant cooling system. Monte Carlo simulations and ANSYS calculations were performed to optimize the target system in a thermally stable condition when the 100 kW proton beam collided with the target. A comparison between the simulation and experimental data was also included in the design process to obtain reliable results. The final design of the target system will be completed within 2020, and its manufacturing is in progress. The manufactured target system will be installed at the RAON in the Sindong area near Daejeon-city in 2021 to carry out verification experiments.

B축 회전 기능을 갖춘 복합공구대 구조물의 정/동적 안정성에 관한 연구 (A Study on the Static/Dynamic Stability for the Structure of a Mill Turret with a B-Axis Tilting Facility)

  • 강승희;김재실
    • 한국기계가공학회지
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    • 제13권1호
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    • pp.39-44
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    • 2014
  • Techniques of tool posts are developing such that variable machining is possible using only one machine for the complication of a product's shape and to reduce the machining time. In order to develop a mill turret with a variable machining function with the mounting of mill turret units on a B-axis tilting table, we determine the static/dynamic stability of the structure of the mill turret. To this end, a static structural analysis and a modal analysis were conducted. From the results of the static structural analysis, the maximum stress was found to be less than the allowable stress. By the comparing the results of the modal analysis of the excitation frequencies of the mill turret, there were no resonance regions found. Therefore, the mill turret with the B-axis tilting facility is shown to have good structural integrity.

설비 운영의 에러 분석을 통한 인자 및 모델연구 -반도체 산업중심- (The study on factor and model through error analysis to equipment operation (Focused on the Semiconductor industry))

  • 윤용구;박범
    • 대한안전경영과학회:학술대회논문집
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    • 대한안전경영과학회 2009년도 추계학술대회
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    • pp.187-201
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    • 2009
  • Semiconductor industry is based on equipment industry and timing industry. In particular, semiconductor process is very complex and as semiconductor-chip width tails and is becoming equipment gradually more as a high technology. Equipment operation is primarily engaged in semiconductor manufacturing (engineers and operator) of being conducted by, equipment errors have also been raised. Equipment operational data related to the error of korea occupational safety and health agency were based on data and production engineers involved in the operator's questionnaire was drawn through the error factor. Equipment operating in the error factor of 9 big item and 36 detail item detailed argument based on the errors down, and 9 big item the equipment during operation of the correlation error factor was conducted. Each of the significance level was correlated with the tabulation and analysis. Using the maximum correlation coefficient, the correlation between the error factors to derive the relationship between factors were analyzed. Facility operating with the analysis of error factors (big and detail item) derive a relationship between the model saw. The end of the operation of the facility in operation on the part of the two factors appeared as prevention. Safety aspects and ergonomics aspects of the approach should be guided to the conclusion.

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플라스틱 연료탱크 생산 설비에서의 소비 전력 저감을 위한 공조 시스템 설계 및 경제성 평가 (Design and Economics of HVAC System for Reduction of Power Consumption in Blow Mold Machine)

  • 이영재;최석천
    • 동력기계공학회지
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    • 제21권4호
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    • pp.84-93
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    • 2017
  • This study was carried out to improve the electric power consumption of HVAC in the blow mold machine(BMM) and work environment. The experiment was conducted with the simulated HVAC system of 1/15 of the actual BMM. The temperature of main facility and two preheaters was fixed at 200 and $60^{\circ}C$ respectively in all test conditions. The measured points of temperature were chosen as critical locations considering the work environment. The tendency of temperature distributions decreases as the duct was closed to the main facility. The reduction rate of power consumption of HVAC increases up to 32.3% when both duct and cooling systems are operated. Also the efficiency of HVAC is improved about 9% through the modified design of duct system. It notes that the electric power consumption of HVAC can be reduced by the optimum design and operating condition of duct and cooling system.

유연생산체제에서 SIMAN을 이용한 공정의 수행도 평가를 위한 시뮬레이션 모형 (A Simulation Model for the performance of process using SIMAN Language in Flexible Manufacturing Systems)

  • 강영식;함효준
    • 산업경영시스템학회지
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    • 제20권44호
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    • pp.153-161
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    • 1997
  • This paper has proposed the modelling by simulation in order to evaluate the performance of process through discrete event simulation using SIMAN language in flexible manufacturing systems. The production system is assumed to be a job shop type of system under the batch production of discrete products. In this paper, the input data is the workstation(process) time, the number of workstation(process), a probability distribution, the number of simulation runs. Also, transient period is considered. In the case study, this paper deals with three products in real flexible manufacturing systems. Finally, a number of simulation runs were executed under different experimental conditions to obtain preliminary statistics on the following performance measures: operating rate of facility and average system operating rate, transient period, central processing unit, average system throughput, and average waiting time in queues.

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3차원 그래픽을 이용한 AMS modeler의 개발에 관한 연구

  • 박상철;최병규
    • 한국경영과학회:학술대회논문집
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    • 대한산업공학회/한국경영과학회 1996년도 춘계공동학술대회논문집; 공군사관학교, 청주; 26-27 Apr. 1996
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    • pp.381-385
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    • 1996
  • 본 연구에서는 자동화 제조 시스템 (Automatic Manufacturing System :AMS)의 설계및 구현에 있어서 물리적인 검증 (Physical Validation)을 위한 소프트웨어 시스템의 구조를 제안하고 구현하였다. 제안된 소프트웨어 시스템은 설비들과 물류 흐름에 있어서 간섭 검증과 운영 가능성을 검증하는 기능을 제공하며 크게 4개의 모듈로 나누어져 있다. : 1) 기본 형상들을 이용하여 원하는 형상을 정의하는 "Shape Modeling Module", 2) 실제 설비의 Kinematics와 기능을 모델링하는 "Facility Modeling Module", 3) AMS의 물리적인 배치를 구성하는 "Layout Design Module", 4) 모델링된 AMS를 실행시켜 볼 수 있는 "Factory Emulation Module". 이와 같은 소프트웨어 시스템을 구현하기 위해 수행된 주된 연구는 다음과 같다. : 1) AMS를 구성하는 설비들을 모델링하는 방법을 제시, 2) 표준 설비들의 Instancing Parameter 제시, 3) C++과 GL을 이용하여 소프트웨어로의 구현, 4) Flexible Manufacturing System (FMS)에의 응용.lexible Manufacturing System (FMS)에의 응용.

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Locating Idle Vehicles in Tandem-Loop Automated Guided Vehicle Systems to Minimize the Maximum Response Time

  • Lee, Shiwoo
    • Industrial Engineering and Management Systems
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    • 제6권2호
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    • pp.125-135
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    • 2007
  • An automated guided vehicle (AGV) system is a group of collaborating unmanned vehicles which is commonly used for transporting materials within manufacturing, warehousing, or distribution systems. The performance of an AGV system depends on the dispatching rules used to assign vehicles to pickup requests, the vehicle routing protocols, and the home location of idle vehicles, which are called dwell points. In manufacturing and distribution environments which emphasize just-in-time principles, performance measures for material handling are based on response times for pickup requests and equipment utilization. In an AGV system, the response time for a pickup request is the time that it takes for the vehicle to travel from its dwell point to the pickup station. In this article, an exact dynamic programming algorithm for selecting dwell points in a tandem-loop multiple-vehicle AGV system is presented. The objective of the model is to minimize the maximum response time for all pickup requests in a given shift. The recursive algorithm considers time restrictions on the availability of vehicles during the shift.

유연 생산시스템에서의 작업할당/경로선정/부품투입순서의 결정 (A multi-objective Loading/Routeing and Sequencing decision in a Flexible Manufacturing System)

  • 이영광;정병희
    • 대한산업공학회지
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    • 제19권4호
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    • pp.41-48
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    • 1993
  • Prime advantage of flexible manufacturing systems(FMS) is a flexibility. Flexibility is expected to prolong the service life of a manufacturing facility and enable it to respond quickly and economically to dynamic market change. The FMS loading decision is concerned with the allocation of operations and tools to machines subject to technological and capacity constraints of the system. Modern FMS loading problem has the multiple objectives such as processing cost, time and work load balance. We propose multi-objectives which could be used to formulate the loading/routeing problem and sequencing decision which should be adopted for each part type in order to maximize the machine flexibility by Hamming distance matrix based on Incidance matrix. Finally, a numerical example is provided to illustrate the proposed model.

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