• 제목/요약/키워드: Manufacturing error

검색결과 1,122건 처리시간 0.025초

CBS Ku대역 안테나의 제작/정렬 오차 민감도 해석 (Sensitivity Analysis of the CBS Ku-Band Antenna due to Manufacturing/Alignment Errors)

  • 한재흥;윤소현;엄만석;박종흥;이성팔
    • 한국전자파학회논문지
    • /
    • 제14권2호
    • /
    • pp.168-177
    • /
    • 2003
  • 국내 통신방송위성 Ku 대역 오프셋 파라볼라 안테나의 제작/정렬 오차에 의한 안테나 성능 민감도 해석을 수행하였다. 안테나 반사판의 성형 과정에서 필연적으로 발생하는 반사판 표면의 무작위 오차를 RMS(Root Mean Square) 및 상관 거리로 특성화하여 이에 대한 성능 변화를 통계적으로 분석하였다. 또한, 반사판에 대한 급전 혼의 상대 정렬 위치 및 각 오차에 의한 성능 변화를 파악하였고, 안테나 성능에 민감한 방향을 파악할 수 있었다. 허용 공차를 적용하는 경우 제작/정렬 오차에 의한 성능 저하가 안테나 설계 시의 이득 버짓 또는 각 성능 변수의 설계 여유 내에 있음을 확인하였다.

중소화학제품 제조업의 인적오류 사고예방 시스템 개발 (Development of preventive System for Accident Causing by Human Error in Small Manufacturing Industries of Chemical Products)

  • 김두환
    • 기술사
    • /
    • 제34권3호
    • /
    • pp.22-27
    • /
    • 2001
  • About 70% -80% of the serious injury that occure in the chemical product small manufacturing industries is caused by human error. but technical development for analysis and inspection to preestimate and exclude such human error is still insufficient. Small - to - medium sited enterprises are economically vulnerable and technical foundations for safety management is week Under such circumstances development of easy to use computerized support programs that can be operated without the help of professioanals are keenly needed.

  • PDF

전자기력 보상방식의 힘 측정을 위한 평행도 오차 보상 (Parallelism Error Compensation for Force Measurement by Electromagnetic Compensation)

  • 최인묵;우삼용;김부식
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2003년도 춘계학술대회 논문집
    • /
    • pp.1051-1054
    • /
    • 2003
  • For micro-weighing, null balance method is widely used in the precision industrial fields, such as biomedicine, semiconductor, chemistry and so on. In order to obtain high resolution and large measurement range simultaneously, the mechanism should be analyzed and optimized. However, large measurement error can be generated according to the mass loading position and this error is called as a corner loading error. The corner loading error is caused by the parallelism error of a Roberval mechanism used to minimize it. The corner loading error is one of the most dominant error sources that should be removed. It is possible to design that the mechanism has no corner loading error theoretically, but the mechanism of the micro weighing device is very difficult to be realized as original design due to assembling and manufacturing error. For the required specification of the device, the precise manufacturing technique under a few $\mu\textrm{m}$ is required for the realization of the design. In this paper, the effects of the parallelism error are analyzed by using Lagrange method and verified by experiment. Also, the compensation mechanism is proposed and the corner loading error is reduced by restoring tile parallelism.

  • PDF

주사간격 변화에 의한 응착조형물의 표면예측 (An Estimation on Area Error for Surface Roughness of Rapid Prototype by FDM)

  • 정진서;전재억;한규상;서상하;하만경
    • 한국기계가공학회지
    • /
    • 제2권1호
    • /
    • pp.45-50
    • /
    • 2003
  • In any rapid prototyping process, the layer by layer building process introduces an area error between the staircase and the surface line specified by the computer-aided design model. This affects the dimensional accuracy as well as the surface finish for different Road Widths. This paper describes a methodology for computing the area error for any Road Width by the fused deposition modelling system. This technique can be applied to determine the best Road Width of the part, based on the minimum area error. This technique is verified by comparing the results with the experimental measurements of the area error with Road Widths.

  • PDF

표면미세형상측정을 위한 접촉식 형상측정기의 오차 보정 (An Error Compensation in Rough Surface Measurement by Contact Stylus Profilometer)

  • 조남규
    • 한국생산제조학회지
    • /
    • 제8권1호
    • /
    • pp.126-134
    • /
    • 1999
  • In this paper, a new error compensating technique for form-error compensation of rough-surface profile obtained by contact stylus profilometer is proposed. By the method, the real contact points of rough-surface and diamond stylus can be estimated and the measured profile data corrected. To verify the compensation effect, the properties(Ra, RMS, Kurtosis, Skewness) of measured profile data and compensated data were compared. And, the cumulative RMS slope was proposed to assess the compensated effect of upper area of profile. The results show that the measuring error could be compensated very well in amplitude parameters and in proposed cumulative RMS slope by the developed form-error compensating technique.

  • PDF

트럭 최종감속기 평기어의 치형최적화에 관한 연구 (Tooth Modification for Spur Gear for Articulated Hauler's Final Drive)

  • 오세웅;장기;이인범;류성기
    • 한국기계가공학회지
    • /
    • 제11권5호
    • /
    • pp.42-47
    • /
    • 2012
  • Construction equipment is heavily loaded during normal operation. In recent years, there is a trend that lower gear noise levels are demanded for drivers to avoid annoyance and fatigue during operation. For articulated hauler's final drive, meshing transmission error(T.E.) is the excitation that leads the tonal noise known as gear whine, and radiated gear whine is also the dominant source of noise in the whole gearbox. This paper presents a method for the analysis of the tooth profile modification, and the prediction of transmission error under the loaded torques for the spur gear pair of the articulated hauler's final drive. And the transmission error, transmission error harmonics and contact stress are also calculated and compared before and after tooth modification under one torque. The simulation result shows that the transmission error and contact stress under the loads can be minimized by the appropriate tooth profile modification.

고속이송계의 열변형오차 자동보정에 관한 연구 (A Study on Automatic Compensation of Thermal Deformation Error for High Speed Feeding System)

  • 고해주;정윤교
    • 한국기계가공학회지
    • /
    • 제6권4호
    • /
    • pp.57-64
    • /
    • 2007
  • In the recent years, development of machine tool with high speed feeding system have brought a rapid increase in productivity. Practically, thermal deformation problem due to high speed is, however, become a large obstacle to realize high precision machining. In this study, therefore, the construction of automatic error compensation system to control thermal deformation in high speed feeding system with real time is proposed. To attain this purpose, high speed feeding system with feeding speed 60mm/min is developed and experimental equation for relationship between thermal deformation and temperature of ball screw shaft using multiple regression analysis is established. Furthermore, in order to analyze thermal deformation error, compensation coefficient is determined and thermal deformation experiments is carried out. From obtained results, it is confirmed that automatic error compensation system constructed in this study is able to control thermal deformation error within $15{\sim}20{\mu}m$.

  • PDF

고 정밀 캠 측정 장치 개발 및 오차분석에 관한 연구 (A Study on Development of the High Precision Cam Measurement Apparatus and Analysis of Cam Manufacturing Error)

  • 노영화;이춘만
    • 한국정밀공학회지
    • /
    • 제26권5호
    • /
    • pp.112-119
    • /
    • 2009
  • Cam mechanisms are one of the most popular devices for generating irregular motion and are widely used in many automatic equipments, such as textile machinery, internal combustion engines and other automatic devices. In order to obtain the positive motion of follower by rotating cam, its shape should be correctly designed and manufactured. However, complex engineering tasks are required in a design and manufacturing of cams. And also, the manufacturing of general cam is demanded high costs. For the designing of cam, it must be decided that what kind of motion has to be transmitted to follower before selecting the curve of cam and designing profile of cam. However, even though the exact profile of cam is designed at the progress of design, if it doesn't have precision at the manufacturing progress, it's impossible to get expected result. We will develop cam simulation apparatus for measuring cam curve and get profile data before analyzing an error through comparison with design data of cam.

기어 전달오차 측정 시스템의 개발 및 라인 적용에 관한 연구 (Development of a Transmission Error Measurement System and Its Adaptation to a Manufacturing Line)

  • 이현구;이상화;구한일;유동규;원광민;이태휘
    • 한국소음진동공학회논문집
    • /
    • 제26권4호
    • /
    • pp.420-427
    • /
    • 2016
  • Diverse research on gearing systems have been made to resolve gear NVH problems for many decades, and transmission error (T.E.) has been identified as one of the main sources generating gear noises. While gear profiles and amounts of tooth modifications have influences on gear noise in the design aspect, it is found that bad manufacturing conditions such as burrs, bumps and damage, which result in improper gear operating conditions, produce gear noise with respect to manufacturing process. In this paper, T.E. measurement system was introduced to examine the gears damaged or improperly manufactured, while they are assembled, by comparing T.E. values and various gear conditions with theoretical ones. This T.E. measurement system, following grinding machining process, has been installed in a manufacturing line in 2014, and it results that the transmission rework to resolve manufacturing problems is not needed at the end of line.

회전 유니트의 회전정밀도 예측 기술 (Estimation of Rotational Motion Accuracy for Rotary Units)

  • 황주호;심종엽;박천홍
    • 한국정밀공학회지
    • /
    • 제32권2호
    • /
    • pp.127-133
    • /
    • 2015
  • The error motion of a machine tool spindle directly affects the surface errors of machined parts. Those are usually due to the imperfectness of bearings, stiffness of spindle, assembly errors, external force or unbalance of rotors. The error motions of the spindle have been needed to be decreased to desired goal of spindle's performance. The level of error motion is needed to be estimated during the design and assembly process of the spindle. In this paper, the estimation method for the five degree of freedom (5 D.O.F) error motions for rotary units such as a spindle and rotary table are suggested. To estimate the error motions of the rotary unit, waviness of bearings and external force model were used as input data. The estimation model considers geometric relationship and force equilibrium of the five degree of the freedom motions.