• Title/Summary/Keyword: Manufacturing condition

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Development of the Composite Bus Housing Panel Using RTM (RTM 을 이용한 복합재료 Bus Housing Panel의 개발)

  • 김포진;이대길
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.189-192
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    • 2001
  • Resin transfer molding process has been widely used in the automobile industry, because the product with large area can be manufactured easily and the cost for the manufacturing is lower than that of compression molding and hand lay up method. Since RTM process is suitable for large bus housing panels, in this work, the composite housing panel was manufactured by RTM process and the mechanical properties, surface quality and the condition of manufacturing process were studied.

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A Study on the Optimal Cutting conditions for Mild Materials (연질재료의 최적 절삭조건설정에 관한 연구)

  • 최상련
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.1
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    • pp.112-118
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    • 1999
  • Aluminum alloy, which is advantageous to machining and injection, makes a great contribution to shortening in delivery time, infection cycle time and reducing expense. This study presents machining conditions for mild materials and describes the difference between theoretical and practical machined surface roughnesses affected by various machining conditions. Machining results have been evaluated and analyzed under varying machining conditions. Special properties of the mild materials have been presented by the quantitative analysis and the optimal machining condition has been proposed for the mild materials.

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Evaluation of the tensile properties and optimum condition of manufacturing of carbon needle punched perform by material composition and processing parameters (탄소 니들펀칭 프리폼의 소재조성 및 공정변수에 따른 인장 특성평가와 제작 최적화)

  • 배준희;이재열;강태진;정관수
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.63-66
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    • 2003
  • The effect of punching density and material composition on the tensile properties and optimum condition of manufacturing of carbon needle punched perform was studies. The interlaminar tensile strength were increased but the intralaminar tensile strength were decreased with increasing punching density. In the case of the performs composed of continuous oxi-PAN fabrics, there was a considerable improvement of the interlaminar and intralaminar tensile strength.

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Thermal Analysis of Continuous Casting Mold (연속주조 몰드의 열해석)

  • 조동현
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.6
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    • pp.43-49
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    • 1999
  • This study is object to thermal analysis of continuous casting mold. A two-dimensional transient finite element model was developed to compute the temperature distribution and stress behavior for continuous casting mold. For thermal analysis using analysis result from FEM code. In order to thermal analysis of continuous casting mold, many variables such as casting speed, cooling condition, film coefficient, convection and load condition are considered.

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Development Auto Inspection System for Body Panel Using Visual Sensor (시각센서를 이용한 차체 패널 자동검사 시스템 개발)

  • 이용중;이형우;권석근
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.51-56
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    • 2000
  • This study is to implement automatic inspection system of motor body panel by visual system. since it is inefficient to examine adhesion condition of components with the naked eye, image processing algorithm is presented to replace the existing manual inspection process with an automatic inspection process the developed automatic inspection system presents tile examination method of the adhesion condition of components with a pixed camera, which leads to an increase of the productivity and a reduction of manufacturing cost

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Servitization and Manufacturing Firms' Performance: Korean Firm-Level Data Evidence

  • Jae Wook Jung;Hyunsoo Kim
    • East Asian Economic Review
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    • v.26 no.4
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    • pp.257-277
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    • 2022
  • Does servitization improve manufacturing firms' performance, and in what condition? Following the seminal work of Crozet and Milet (2017), this study analyzes disaggregated firm-level data that covers 40,000 South Korean manufacturing firms surveyed by the Survey of Business Activities of Korea. We compute firm-level servitization intensity with available sales data of each firm by two-digit SIC sub-sectors. We find two novel empirical regularities: Korean servitization intensity distribution shows a very different shape from the French benchmark; Servitized firms tend to perform higher profitability and higher productivity than non-servitized firms.

Multi-signal characteristics for condition monitoring of micro machined surface (미세가공면의 상태 감시를 위한 다중신호특성에 관한 연구)

  • Jang, Su-Hoon;Park, Jin-Hyo;Kang, Ik-Soo;Kim, Jeong-Suk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.1
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    • pp.31-36
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    • 2009
  • Micro-machining technology has been adopted for shape accuracy of micrometer and sub-micrometer scale, surface roughness of tens nanometer in industries. In micro-machining process the quality of machined surface is derived from machining condition and tooling. This paper investigates AE(acoustic emission) and cutting force signals according to machined surface quality related to machining condition. Machined surface quality was analyzed by the AE and cutting force parameter which reflect surface morphology. The characteristics of signal were extracted for process optimization by monitoring both the tool condition and the machined surface texture in micro end milling process.

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Development of Intelligent System for Moving Condition Diagnosis of the Machine Driving System (기계구동계의 작동상태 진단을 위한 지능형 시스템의 개발)

  • 박흥식
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.4
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    • pp.42-49
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    • 1998
  • This wear debris can be harvested from the lubricants of operating machinery and its morphology is directly related to the damage to the interacting surface from which the particles originated. The morphological identification of wear debris can therefore provide very early detection of a fault and can also often facilitate a diagnosis. The purpose of this study is to attempt the developement of intelligent system for moving condition diagnosis of the machine driving system. The four shape parameter(50% volumetric diameter, aspect, roundness and reflectivity) of war debris are used as inputs to the neural network and learned the moving condition of five values(material3, applied load 1, sliding distance 1). It is shown that identification results depend on the ranges of these shape parameter learned. The three kinds of the wear debris had a different pattern characteristics and recognized the moving condition and materials very well by neural network.

Fault Detection of the Machine Tool Gearbox using Acoustic Emission Methodof (음향 방출법에 의한 공작기계 기어상자의 결함 검출)

  • Kim, Jong-Hyeon;Kim, Won-Il
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.154-159
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    • 2012
  • Condition monitoring(CM) is a method based on Non-destructive test(NDT). Therefore, recently many kind of NDT were applied for CM. Acoustic emission(AE) is widely used for the early detection of faults in rotating machinery in these days also. Because its sensitivity is higher than normal accelerometers and it can detect low energy vibration signals. A machine tool consist of many parts such as the bearings, gears, process tools, shaft, hydro-system, and so on. Condition of Every part is connected with product quality finally. To increase the quality of products, condition monitoring of the components of machine tool is done completely. Therefore, in this paper, acoustic emission method is used to detect a machine fault seeded in a gearbox. The AE signals is saved, and power spectrums and feature values, peak value, mean value, RMS, skewness, kurtosis and shape factor, were determined through Matlab.

Studies on Manufacture of Thin Composite Panel for Substitute Use of Plywood (I) - On the Optimum Manufacturing Condition of Composites - (합판대용(合板代用) 박판상(薄板狀) 복합재(複合材) 제조(製造)에 관(關)한 연구(硏究) (I) - 복합재(複合材) 제조(製造)의 최적조건(最適條件)에 관(關)하여 -)

  • Lee, Phil-Woo
    • Journal of the Korean Wood Science and Technology
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    • v.23 no.2
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    • pp.55-69
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    • 1995
  • The primary objective of this research was to investigate optimum manufacturing condition of thin composite panels composed of sawdust, polyethylene film and polypropylene net. At the study the experiment was designed to make thin board in which sawdust offers effectiveness as core composing material, polyethylene as adhesive with added urea resin, and polypropylene as stiffness and flexibility in the composition panel. 100 types of thin composite panels were manufactured according to press-lam and mat-forming process of various hot pressing conditions(pressure, temperature and time). They were tested and compared with control boards on bending properties(MOR, MOE, SPL, WML), internal bond strength, thickness swelling, linear expansion and water absorption. At the same time the visual inspections of each types of panels were accomplished. The physical and mechanical properties of composite types passed by visual inspection were analyzed by Tukey's studentized range test. From the statistical analysis, the optimum manufacturing condition of thin composite panels were selected. Compared with two manufacturing processes, mat-forming process performed better than press-lam process in all tested properties. The optimum manufacturing conditions resulted from the experiment and statistical analysis were able to determine as following: the press temperature was shown the most good result at 130$^{\circ}C$ in mat forming process and 140$^{\circ}C$ press lam process, the press time 4 min in both processes, but the press pressure was 25-10kg/$cm^2$ in mat forming and 15k/$cm^2$ press lam process.

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