• Title/Summary/Keyword: Manufacturing Systems Engineering

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Implementation of DBR System with Kanban in a Production Line of Static Demand (안정된 수요를 갖는 생산라인에서 Kanban을 사용한 DBR 시스템 구현)

  • Koh, Shie-Gheun;Kim, Jae-Hwan
    • IE interfaces
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    • v.15 no.1
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    • pp.99-106
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    • 2002
  • A recently developed alternative to traditional production planning and control systems such as material requirement planning(MRP) and just-in-time(JIT) is the drum-buffer-rope(DBR). The DBR now being implemented in growing number of manufacturing organizations enables better scheduling and decision making on the shop floor. In implementing the DBR, however, an information system is usually needed to transmit the signal that runs from the constraint to material release. In this paper we propose a different mechanism to transmit the signal in the case that the demand of product is stable, which uses the well-known Kanban system. To improve the reality, this paper shows and example of the Kanban format, its operation, and calculation of the number of Kanbans.

ECONOMIC DESIGN OF SCREENING PORCEDURES CONSIDERING INSPECTION ERRORS

  • Kim, Young-Jin
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2006.11a
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    • pp.365-368
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    • 2006
  • The implementation of a screening procedure for removing non-conforming products has become a common practice especially in high-tech manufacturing industries. Screening procedures involve a measurement on the quality characteristic of interest since decisions regarding the conformance to specifications are usually made on the basis of the realization of measurement. A significant variability in measurement procedures may result in the misclassification of an outgoing product (that is, falsely accepting defectives or falsely rejecting conforming items), which may lead to wrong interpretation on product quality, It may thus be necessary to consider the impacts of misclassification errors due to measurement variability when designing screening procedures. Along this line, this article investigates the design of screening procedures based on the assessment of misclassification errors. The main objective is to determine the screening limits on measured values so that two types of misclassification errors may properly be compromised.

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A Study on Heat Transfer of an Underground Power Transmission Cable-Joint (지중송전케이블 접속부에서의 열전달에 관한 연구)

  • Park, M.H.;Kim, J.K.;Lee, J.H.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.5 no.4
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    • pp.265-277
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    • 1993
  • Recently, underground transmission system is growing continuously according to the electric power demand increase in the downtown area. Even if domestic cable makers are manufacturing 154kV oil filled cable and joint, the design technology of cable-joint has not been fully self-reliance. This study is aimed at the detail heat transfer analysis of 154kV cable-joint. So, that is cut into the five sections in order to analyze a conjugate natural convection in two dimensional $r-{\theta}$ coordinate. The streamline and temperature distributions are obtained for each sections. Also the changes of those are analyzed with respect to the variation of transmission currents and cable-joint surface heat transfer coefficients. The same analyses are also shown in view point of the maximum temperature of conductor and local equivalent conductivity.

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Reliability prediction of electronic components on PCB using PRISM specification (PRISM 신뢰성 예측규격서를 이용한 전자부품(PCB) 신뢰도 예측)

  • Lee, Seung-Woo;Lee, Hwa-Ki
    • Journal of the Korea Safety Management & Science
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    • v.10 no.3
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    • pp.81-87
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    • 2008
  • The reliability prediction and evaluation for general electronic components are required to guarantee in quality and in efficiency. Although many methodologies for predicting the reliability of electronic components have been developed, their reliability might be subjective according to a particular set of circumstances, and therefore it is not easy to quantify their reliability. In this study reliability prediction of electronic components, that is the interface card, which is used in the CNC(Computerized Numerical Controller) of machine tools, was carried out using PRISM reliability prediction specification. Reliability performances such as MTBF(Mean Time Between Failure), failure rate and reliability were obtained, and the variation of failure rate for electronic components according to temperature change was predicted. The results obtained from this study are useful information to consider a counter plan for weak components before they are used.

A Study on the Welding Technology for the Fabrication of Korean Fusion Reactor(KSTAR)

  • Kim, Dae-Soon;Park, Chang-Ho
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.418-424
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    • 2002
  • Korean Fusion Reactor(KSTAR) system consists of a vacuum vessel, in-vessel components, cryostat, thermal shield, super-conducting magnets and magnet supporting structures. These systems are in the final stage of engineering design with the involvement of industrial manufacturers. The overall configuration and the detailed dimensions of the KSTAR structure have been determined and the first stage of manufacturing is progressing now. In this study, the fabrication and assembly sequence were evaluated in viewpoint of high strengthening joints and very high accuracy. Especially for this purpose, the special cleaning process and welding process were proposed for high strengthening austenitic stainless steel which shall be used at cryogenic temperature. The draft procedure qualification data for welding process are presented with precise welding data including special narrow groove design. For the cooling line attachment on the surface of inside wall of magnet structure case, Induction brazing technology is introduced with some special jigging system and some consumables.

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Performance Analysis of a Discrete-Time Two-Phase Queueing System

  • Kim, Tae-Sung;Chang, Seok-Ho;Chae, Kyung-Chul
    • ETRI Journal
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    • v.25 no.4
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    • pp.238-246
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    • 2003
  • This paper introduces the modeling and analysis of a discrete-time, two-phase queueing system for both exhaustive batch service and gated batch service. Packets arrive at the system according to a Bernoulli process and receive batch service in the first phase and individual services in the second phase. We derive the probability generating function (PGF) of the system size and show that it is decomposed into two PGFs, one of which is the PGF of the system size in the standard discrete-time Geo/G/1 queue without vacations. We also present the PGF of the sojourn time. Based on these PGFs, we present useful performance measures, such as the mean number of packets in the system and the mean sojourn time of a packet.

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Configuration sensitivity analysis of mechanical dynamics

  • Bae, Daesung
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.1
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    • pp.112-119
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    • 2001
  • Design sensitivity is an important is an important device in improving a mechanical system design. A continuum design consists of the shape and orientation design. This research develops the shape and orientation design sensitivity method. The configura-tion design variables of multibody systems define the shape and orientation changes. The equations of motion are directly differentiated to obtain the governing equations for the design sensitivity. The governing equation of the design sensitivity is formulated as an over determined differential algebraic equation and treated as ordinary differential equations on mani-folds. The material derivative of a domain functional is performed to obtain the sensitivity due to shape and orientation changes. The configuration design sensitivities of a fly-ball governor system and a spatial four bar mechanism are obtained using the proposed method and are validated against those obtained from the finite difference method.

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A Study on the Development of the Superprecision Nano Separator (초정밀 나노 분급기 개발에 관한 연구)

  • 성백섭;윤길하;차용훈
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.27-32
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    • 2003
  • Nanotechnology is the creation and utilization of materials, devices, and systems through the control of matter on the nanometer-length scale, that is, at the level of atoms, molecules, and supramolecular structures. The essence of nanotechnology is the ability to work at these levels to generate larger structures with fundamentally new molecular organization. These nanostructures, made with building blocks understood from first principles, are the smallest human-made objects, and they exhibit novel physical, chemical, and biological properties and phenomena. The aim of nanotechnology is to loam to exploit these properties and efficiently manufacture and employ the structures. Control of matter on the nanoscale already plays an important role in scientific disciplines as diverse as physics, chemistry, materials science, biology, medicine, engineering, and computer simulation. This paper describes the superprecision nano separator to productive particle size of nano powder. this separator system is very important in the industrial area for other high technology parts.

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A Study on the Air Conditioning System by the Low Temperature Energy of the Deep Seawater (해양심층수 이용 냉방시스템에 관한 연구)

  • Park, Seong-Je;Kim, Hyo-Bong;Kim, Hyeon-Ju
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.253-256
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    • 2006
  • This paper shows the study on application of the law temperature energy in the deep seawater. Deep, cold seawater has long been recognized as a valuable ocean energy resource. Recently, research and experimentation has been conducted on energy systems using deep seawater: deep seawater air conditioning system, ice-making device, salt and fresh-water manufacturing system and the Spray freeze drying system for extracting valuable material of the deep seawater. They are technically and economically feasible today: once installed, the energy is inexhaustible and there are no adverse environmental impacts. Because of the economy of scale in the air conditioning system, the seawater A/C system is most appropriate for supplying multiple buildings or hotels in a coastal area.

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Application of Reliability Technology for Sustainable Product Redesign (지속가능한 제품재설계를 위한 신뢰성기법의 적용방법)

  • Lee, Jong-Beom;Jung, Won
    • Journal of Applied Reliability
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    • v.9 no.4
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    • pp.343-349
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    • 2009
  • One of the recent hot issues in the manufacturing business is how to incorporate environmental attributes into product and process design. Design for environment considers the potential environmental impact of a product throughout its life-cycle. In the case of something breaks, it can become waste immediately, hence reliability and durability is the essential part of product design. This paper presents reliability technology for sustainable product design to improve the product longevity that extends performance life, serviceability and durability. The presented method will help to develop a sound design and avoid weak links to minimize the waste.

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