• 제목/요약/키워드: Manufacturing Systems Engineering

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A novel method to aging state recognition of viscoelastic sandwich structures

  • Qu, Jinxiu;Zhang, Zhousuo;Luo, Xue;Li, Bing;Wen, Jinpeng
    • Steel and Composite Structures
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    • 제21권6호
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    • pp.1183-1210
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    • 2016
  • Viscoelastic sandwich structures (VSSs) are widely used in mechanical equipment, but in the service process, they always suffer from aging which affect the whole performance of equipment. Therefore, aging state recognition of VSSs is significant to monitor structural state and ensure the reliability of equipment. However, non-stationary vibration response signals and weak state change characteristics make this task challenging. This paper proposes a novel method for this task based on adaptive second generation wavelet packet transform (ASGWPT) and multiwavelet support vector machine (MWSVM). For obtaining sensitive feature parameters to different structural aging states, the ASGWPT, its wavelet function can adaptively match the frequency spectrum characteristics of inspected vibration response signal, is developed to process the vibration response signals for energy feature extraction. With the aim to improve the classification performance of SVM, based on the kernel method of SVM and multiwavelet theory, multiwavelet kernel functions are constructed, and then MWSVM is developed to classify the different aging states. In order to demonstrate the effectiveness of the proposed method, different aging states of a VSS are created through the hot oxygen accelerated aging of viscoelastic material. The application results show that the proposed method can accurately and automatically recognize the different structural aging states and act as a promising approach to aging state recognition of VSSs. Furthermore, the capability of ASGWPT in processing the vibration response signals for feature extraction is validated by the comparisons with conventional second generation wavelet packet transform, and the performance of MWSVM in classifying the structural aging states is validated by the comparisons with traditional wavelet support vector machine.

디지털 가상공장의 계층적 구축과 운영에 관한 연구 (Hierarchical Constructions of Digital Virtual Factory and its Management)

  • 김유석;노상도;한상동;신종계
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.960-964
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    • 2005
  • Digital Virtual Manufacturing is a technology to facilitate effective product developments and agile productions by digital models representing the physical and logical schema and the behavior of real manufacturing systems including products, process, manufacturing resources and plants. A digital virtual factory as a well-designed and integrated environment is essential for successful applications of this technology. In this research, we constructed a sophisticated digital virtual factory of the shipbuilding company's section steel shop by 3-D CAD and virtual manufacturing simulation. This digital virtual factory can be applied for diverse engineering activities in design, manufacturing and control of the real factory.

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선박 및 해양 플랜트용 H-빔 절단을 위한 3차원 형상 모델링 구현 시스템 개발 (Development of 3D Modeling System to Display the Cutting Shape of H-Beam Used in Ships and Ocean Plants)

  • 박주용;조효제;이지훈;박지용
    • 한국해양공학회지
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    • 제25권3호
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    • pp.47-52
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    • 2011
  • 3D geometric modeling has a lot of advantages in the field of design and manufacturing. Many manufacturing processes and production lines are using 3D geometric modeling technique. These help reduce the cost and time for manufacturing. The purpose of this study is the realization of a 3D cutting shape for an H-Beam used in ships and ocean plants. The complex 3D cutting shapes could be represented by using the boolean operation of basic figures. Graphic functions with parameters were used to simply define the basic figures. The developed system can show the complex cutting shape of an H-beam simply and quickly. This system can be utilized for the automatic cutting system for an H-beam.

주문생산방식 제조시스템에서 부품공급에 관한 의사결정 이슈 (Decision Issues on Part Supply in Build-to-Order Manufacturing Systems)

  • 최기석
    • 대한산업공학회지
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    • 제39권1호
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    • pp.78-81
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    • 2013
  • In Build-to-Order manufacturing systems, products are usually manufactured by a pull system. The manufacturers order only what they need when it is needed. The suppliers are expected to deliver parts as much as needed. When the part demand fluctuates significantly, this places lots of challenges on the suppliers. In this letter, we explore the decision issues regarding part supplies for Build-to-Order manufacturing systems, especially in the auto industry, and suggest how to address them in order to make the manufacturing systems work more efficiently.

반도체 공정의 공급 사슬망 관리 (Key Issues and Challenges of Semiconductor Supply Chain Management)

  • 류준형;이인범
    • Korean Chemical Engineering Research
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    • 제46권3호
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    • pp.571-580
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    • 2008
  • 반도체 제조 공정 중에 광범위하게 사용되고 있는 많은 프로세스 공정들이 있음에도 화학공학 측면에서 반도체 산업이 어떤 상황이며 실질적으로 어떤 문제들을 가지고 있는가에 대한 학문적 접근은 다루어지지 못했다. 본 연구에서는 반도체 산업 중 반도체의 공급 사슬망 관리(Supply Chain Management) 부분을 집중적으로 분석하여 공정 시스템공학이나 화학공학에서 어떻게 기여할 수 있을까에 대해 살펴보고자 한다. 반도체 관련 기업에서의 근무 경험과 연구결과를 바탕으로 관련 사례와 자료들을 통해 주요 개념들을 소개하고 향후 발전 방향을 제안하였다.

Design and testing of a minimally invasive intervertebral cage for spinal fusion surgery

  • Anderson, Walter;Chapman, Cory;Karbaschi, Zohreh;Elahinia, Mohammad;Goel, Vijay
    • Smart Structures and Systems
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    • 제11권3호
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    • pp.283-297
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    • 2013
  • An innovative cage for spinal fusion surgery is presented within this work. The cage utilizes shape memory alloy for its hinge actuation. Because of the use of SMA, a smaller incision is needed which makes the cage deployment minimally invasive. In the development of the cage, a model for predicting the torsional behavior of SMAs was developed and verified experimentally. The prototype design of the cage was developed and manufactured. The prototype was subjected to static tests per ASTM specifications. The cage survived all of the tests, alluding to its safety within the body.

RF magnetron sputtering 법으로 증착된 GZO와 ZnO 박막의 광학적 특성 (The optical properties of GZO and ZnO thin films deposited by RF magnetron sputtering)

  • 황보수정;전훈하;김금채;이지수;김도현;최원봉;전민현
    • 한국진공학회지
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    • 제16권6호
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    • pp.453-457
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    • 2007
  • 상온에서 RF magnetron sputtering 을 이용하여 10nm에서 50nm 의 두께를 가지는 ZnO와 GZO 를 유리 기판위에 증착하여 두 물질 간의 구조적 특성과 광학적 특성을 평가하였다. 구조적인 특성은 투과전자현미경 (TEM) 과 주사전자현미경 (SEM)을 통해 이루어졌다. 광학적 특성 평가는 spectrophotometer를 이용하여 UV-VIS-NIR 영역에 관한 투과도를 측정하였다. ZnO의 결정크기가 GZO보다 상대적으로 더 크게나왔으며 이는 결정 경계면에서 발생하는 광산란을 줄임으로서 투과도의 향상을 가져왔다. 투과 전 영역에서 ZnO의 투과도가 더 높게 나왔으며, 특히 50nm 박막의 경우 ZnO의 투과도가 GZO 보다 20% 이상 더 뛰어난 것을 확인 할 수 있었다.

기계장비 제어특성 시뮬레이션 플랫폼 기술 (Accuracy Simulation Technology for Machine Control Systems)

  • 송창규;김병섭;노승국;이성철;민병권;정영훈
    • 한국정밀공학회지
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    • 제28권3호
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    • pp.292-300
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    • 2011
  • Control systems in machinery equipment provide correction signals to motion units in order to reduce or cancel out the mismatches between sensor feedback signals and command or desired values. In this paper, we introduce a simulator for control characteristics of machinery equipment. The purpose of the simulator development is to provide mechanical system designers with the ability to estimate how much dynamic performance can be achieved from their design parameters and selected devices at the designing phase. The simulator has a database for commercial parts, so that the designers can choose appropriate components for servo controllers, motors, motor drives, and guide ways, etc. and then tune governing parameters such as controller gains and friction coefficients. The simulator simulates the closed-loop control system which is built and parameter-tuned by the designer and shows dynamic responses of the control system. The simulator treats the moving table as a 6 degrees-of-freedom rigid body and considers the motion guide blocks stiffness, damping and their locations as well as sensor locations. The simulator has been under development for one and a half years and has a few years to go before the public release. The primary achievements and features will be presented in this paper.

대형 광학계 연마 장비에 의한 대구경 반사경의 최적 근사 구면 제조 방법에 관한 연구 (An Optical Surfacing Technique of the Best-fitted Spherical Surface of the Large Optics Mirror with Ultra Precision Polishing Machine)

  • 송창규;김경호;황주호;김병섭;박천홍;이호철
    • 한국정밀공학회지
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    • 제30권3호
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    • pp.324-330
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    • 2013
  • This paper describes a novel method to surface large optics mirror with an extremely high hardness, which could replace the high cost of the repetitive off-line measurement steps and the large ultra-precision grinding machine with ultra-positioning control of 10 nm resolution. A lot of diamond pellet to be attached on the convex aluminum base consists of a grinding tool for the concave large mirror, and the tool was pressured down on the large mirror blank. The tool motion at an interval on the spiral path was controlled with each feed rate as the dwell time in the conventional computer-controlled polishing. The shape to be surfaced was measured directly by a touch probe on the machine without any separation of the mirror blank. Total 40 iterative steps of the surfacing and measurement could demonstrate the form error of RMS $7.8{\mu}m$, surface roughness of Ra $0.2{\mu}m$ for the mirror blank with diameter of 1 m and spherical radius of curvature of 5400 mm.

유연생산 시스템에서의 에이전트를 이용한 동적 작업배정규칙 할당에 관한 연구 (Dynamic manufacturing scheduling using multi-agent-system in FMS)

  • 김승호;최회련;이홍철
    • 한국산학기술학회논문지
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    • 제11권9호
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    • pp.3232-3238
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    • 2010
  • 유연생산시스템은 고자동화 생산시스템일 뿐만 아니라, 사용자와 시장의 요구를 만족시키기 위해 유연한 생산시스템이 요구됨에 따라 작업배정규칙 할당에 있어서 시스템과 작업환경에 많은 제약을 받게 된다. 본 논문에서는 온톨로지 지식 기반의 작업환경을 고려한 유연생산시스템의 작업배경규칙 할당방법을 제시한다. 에이전트를 이용하여 작업장 환경과 작업내용을 모니터링하고, 이에 적합한 작업배정규칙을 온톨로지 지식으로부터 추론하여 시스템에 적용한다. 본 시스템 개발을 위해 멀티에이전트를 지원하는 $JADE^{TM}$ 플랫폼을 이용하였으며, 온톨로지는 Protege를 이용하여 개발되었다.