• 제목/요약/키워드: Manufacturing Process Variables

검색결과 447건 처리시간 0.029초

개량된 SIMPLE알고리듬을 이용한 비압축성 자유계면유동의 수치해석 (Modified SIMPLE Algorithm for the Numerical Analysis of Incompressible Flows with Free Surface)

  • 홍준표;이진호;목진호
    • 대한기계학회논문집B
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    • 제29권5호
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    • pp.609-616
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    • 2005
  • While the SIMPLE algorithm is most widely used for the simulations of flow phenomena that take place in the industrial equipments or the manufacturing processes, it is less adopted for the simulations of the free surface flow. Though the SIMPLE algorithm is free from the limitation of time step, the free surface behavior imposes the restriction on the time step. As a result, the explicit schemes are faster than the implicit scheme in terms of computation time when the same time step is applied to, since the implicit scheme includes the numerical method to solve the simultaneous equations in its procedure. If the computation time of SIMPLE algorithm can be reduced when it is applied to the unsteady free surface flow problems, the calculation can be carried out in the more stable way and, in the design process, the process variables can be controlled based on the more accurate data base. In this study, a modified SIMPLE algorithm is presented fur the free surface flow. The broken water column problem is adopted for the validation of the modified algorithm (MoSIMPLE) and for comparison to the conventional SIMPLE algorithm.

고속 이송계의 통합설계 (Integrated Design of High-speed Feed Drive Systems)

  • 김민석;정성종
    • 대한기계학회논문집A
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    • 제27권12호
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    • pp.2028-2038
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    • 2003
  • High-speed feed drive systems have been widely used in the manufacturing and semiconductor industries. Specifications for high-speed systems require more advanced capabilities than conventional feed drive systems. It is necessary to devise special design concepts to achieve the level of performance for high-speed feed drive systems. In this paper, an integrated design method is proposed for high-speed feed drive systems in which the interactions between mechanical and electrical subsystems ought to be considered simultaneously during the design process. Based on the integrated design method, a nonlinear optimal design procedure of mechanical subsystems considering the Abbe and radius errors is accomplished through the design process of electrical subsystems satisfying the control stability and the saturation condition of actuators as well as the relative stability. Both mechanical and electrical parameters are considered as design variables. Simulations and numerical case studies show that the integrated design method of high-speed feed drive systems creates results satisfying the desired performances of mechatronic systems.

자동차 부품 제조업체의 조립라인 개선을 위한 6시그마 프로젝트 사례 연구 (A Case Study of a Six Sigma Project for Improving Assembly Line of Auto-Part Manufacturing Company)

  • 정민영;이영남;홍성훈
    • 품질경영학회지
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    • 제38권3호
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    • pp.439-448
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    • 2010
  • Since the six sigma strategy was first introduced to Motorola in 1987, it has been taken as an important business strategy to strengthen the competitiveness of leading companies in the global competitiveness environm ent. This paper presents a six sigma project to reduce the cycle time of assembly line in a medium size automotive part company. The project follows a structured methodology of DMAIC cycle which consists of Define, Measure, Analyze, Improve, and Control. A CTQ is determined based on COPQ analysis, and a process map is utilized for identifying process input variables. As a result of the project, two assembly lines are converted to cell line production lines. The cycle times become 55 sec./unit and 64 sec./unit from 64 sec./unit and 83 sec./unit at the beginning of the project, respectively.

가열방법을 이용한 고품질 순환골재 제조를 위한 실험적 연구 (An Experimental Study for Manufacture of High Quality Recycled Aggregate by Heating)

  • 유성원;민경완;허윤;하헌재;문재흠
    • 한국안전학회지
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    • 제26권5호
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    • pp.65-72
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    • 2011
  • The use of waste concrete can resolve the environmental pollution and shortage of natural aggregate. However, recycled aggregate includes substantial amount of cement paste. So, these aggregates are more porous, and less resistant to mechanical actions than natural aggregates. So, recently, the new manufacture processes of high quality recycled aggregates were suggested such as heating and solving to acid liquid. But the method of solving to acid liquid is not economical and produces additional environmental pollution. In this paper, for the purpose of manufacture of high quality recycled aggregates, the heating processes was added to the existing process of recycled aggregates. To find the optimum process, the experiment was performed by using the method of statistical experiment design, and the heating temperatures(4 levels : 300, 450, 600 and $750^{\circ}C$) and heating times(4 levels : 5, 20, 40, 60 minute) were main experimental variables. By the test results, the optimum manufacturing condition of coarse recycled aggregate was $600^{\circ}C$ and 40 minute, and for the fine recycled aggregate, a little heating made a satisfaction to the KS standard quality code.

서울대도시권역의 설정과 지역구조에 관한 연구 (A study on the establishment and regional strunture of Seoul metropolitan region)

  • 이희연;송종홍
    • 대한지리학회지
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    • 제30권1호
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    • pp.35-56
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    • 1995
  • 본 논문은 지속적인 서울시의 성장이 그 주변지역의 성장을 수반하면서 서울대도시 권화되어가는 과정을 밝히고 서울대도시권역을 설정한 후, 서울대도시권역 내에서 기능적 특성에 따라 지역을 분류하려는 것이 그 목적이었다. 1990년 시점에서의 서울대도시권역의 경계가 어느 정도 확대되었는가를 측정하기 위하여 도시화 정도를 측정하는 지표와 서울과 의 기능적 연계성을 측정하는 지표를 토대로 하여 그 권역을 설정하였다. 그 결과 서울대도 시권역은 수도권의 거의 전 지역을 포함하고 있는 것으로 나타났다. 또한 서울대도시권역에 포함된 지역들은 서울이 갖고 있는 기능을 일부 분담하면서 기능적인 면에서 특화되거나 전 문화되어 기능적 특성에 따라서 신종주거기능 탁월지역, 제조업기능 탁월지역, 서비스기능 탁월지역, 잠재적 개발가능지역의 4개 그룹으로 지역을 분류할 수 있었다.

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파라메트릭 변환함수를 이용한 선형최적화의 실용화에 관한 연구 (A Practical Hull Form Optimization Method Using the Parametric Modification Function)

  • 김희정;최희종;전호환
    • 대한조선학회논문집
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    • 제44권5호
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    • pp.542-550
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    • 2007
  • A geometry modification is one of main keys in achieving a successful optimization. The optimized hull form generated from the geometry modification should be a realistic, faired form from the ship manufacturing point of view. This paper presents a practical hull optimization procedure using a parametric modification function. In the parametric modification function method, the initial ship geometry was easily deformed according to the variations of design parameters. For example, bulbous bow can be modified with several parameters such as bulb area, bulb length, bulb height etc. Design parameters are considered as design variables to modify hull form, which can reduce the number of design variables in optimization process and hence reduce its time cost. To verify the use of the parametric modification function, optimization for KCS was performed at its design speed (FN=0.26) and the wave making resistance is calculated using a well proven potential code with fully nonlinear free surface conditions. The design variables used are key design parameters such as Cp curve, section shape and bulb shape. This study shows that the hull form optimized by the parametric modification function brings 7.6% reduction in wave making resistance. In addition, for verification and comparison purpose, a direct geometry variation method using a bell-shape modification function is used. It is shown that the optimal hull form generated by the bell-shaped modification function is very similar to that produced by the parametric modification function. However, the total running time of the parametric optimization is six times shorter than that of the bell shape modification method, showing the effectiveness and practicalness from a designer point of view in ship yards.

Optimization of Ultrasound-Assisted Pretreatment for Accelerating Rehydration of Adzuki Bean (Vigna angularis)

  • Hyengseop Kim;Changgeun Lee;Eunghee Kim;Youngje Jo;Jiyoon Park;Choongjin Ban;Seokwon Lim
    • Journal of Microbiology and Biotechnology
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    • 제34권4호
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    • pp.846-853
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    • 2024
  • Adzuki bean (Vigna angularis), which provides plant-based proteins and functional substances, requires a long soaking time during processing, which limits its usefulness to industries and consumers. To improve this, ultrasonic treatment using high pressure and shear force was judged to be an appropriate pretreatment method. This study aimed to determine the optimal conditions of ultrasound treatment for the improved hydration of adzuki beans using the response surface methodology (RSM). Independent variables chosen to regulate the hydration process of the adzuki beans were the soaking time (2-14 h, X1), treatment intensity (150-750 W, X2), and treatment time (1-10 min, X3). Dependent variables chosen to assess the differences in the beans post-immersion were moisture content, water activity, and hardness. The optimal conditions for treatment deduced through RSM were a soaking time of 12.9 h, treatment intensity of 600 W, and treatment time of 8.65 min. In this optimal condition, the values predicted for the dependent variables were a moisture content of 58.32%, water activity of 0.9979 aw, and hardness of 14.63 N. Upon experimentation, the results obtained were a moisture content of 58.28 ± 0.56%, water activity of 0.9885 ± 0.0040 aw, and hardness of 13.01 ± 2.82 g, confirming results similar to the predicted values. Proper ultrasound treatment caused cracks in the hilum, which greatly affects the water absorption of adzuki beans, accelerating the rate of hydration. These results are expected to help determine economically efficient processing conditions for specific purposes, in addition to solving industrial problems associated with the low hydration rate of adzuki beans.

배럴온도와 스크루 회전속도에 따른 압출성형 수삼의 특성 (Effect of Barrel Temperature and Screw Speed on Characteristics of Extruded Raw Ginseng)

  • 하대철;이종원;김나미;류기형
    • Journal of Ginseng Research
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    • 제29권2호
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    • pp.107-112
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    • 2005
  • 본 실험은 수분함량 $15\%$로 건조한 수삼을 사출구온도($100^{\circ}C$$120^{\circ}C$), 스크루 회전속도(200과 300 rpm)에서 압출성형처리하여 조사포닌,진세노사이드, 말톨, 환원당, 색도와 같은 홍삼성분의 변화를 분석하였다. 압출성형공정을 통해 조사포닌 함량이 증가하는 것으로 보아사포닌의 압출성형공정동안 생성되는 것을 알 수가 있었다. 홍삼에 존재하는 진세노사이드 $Rg_l$$Rg_2$는 사출구온도를 $100^{\circ}C$에서 $120^{\circ}C$로 증가함에 따라 0.227 mg/g에서 0.2835 mg/g$(Rg_l)$, 0.1164 mg/g에서 0.2230 mg/g$(Rg_2)$증가하였고, 스크루 회전속도를 300rpm에서 200rpm으로 감소시켰을 때 진세노사이드 $Rg_1$$Rg_2$는 증가하는 경향을 나타내었다. 또한 수삼이나 백삼에는 함유되지 않고 홍삼에만 함유된 특이성분으로 알려진 말톨을 압출성형 수삼에서 확인할 수가 있었다. 사출구의 온도가 $100^{\circ}C$에서 $120^{\circ}C$로 증가함에 따라 총당의 함량은 크게 변화가 없었지만 환원당은 온도가 증가할수록 감소하는 경향을 보였다. 결론적으로 사출구온도와 스크루 회전속도 이외의 압출성형 공정변수의 조절을 통해 압출성형공정을 홍삼제조 공정에 적용할 수 있는 가능성을 알 수가 있었다.

Mamdani 퍼지추론을 이용한 화살의 탄착점 측정 시스템 (Measuring System for Impact Point of Arrow using Mamdani Fuzzy Inference System)

  • 유정원;이한수;정영상;김성신
    • 한국지능시스템학회논문지
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    • 제22권4호
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    • pp.521-526
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    • 2012
  • 제조공정을 통해 생산된 화살의 성능은 화살의 이동궤적(궁사의 패러독스)과 탄착점의 집적도에 따라 좌우된다. 특히 동일한 환경에서 반복적으로 화살의 슈팅실험을 수행할 경우, 반복실험에서 얻어진 화살의 탄착점 집적도는 화살 성능 평가에서 중요한 객관적 지표가 된다. 그러나 화살의 탄착점에 대한 분석은 현재 상용화된 기술이 부족하며, 기존의 연구들은 화살의 성능에 영향을 미치는 제조공정 변수(화살깃, 화살촉, 화살의 곧기, 중량, 외경, 스파인)만을 최적화하려는 방향으로 기술력이 집중되어 있다. 본 논문에서는 화살의 주요성능지표인 화살의 탄착점 측정 자동화를 위해, Mamdani 퍼지 추론 시스템(Mamdani Fuzzy Inference System)과 도형의 닮음(Similarity of Polygon)을 이용한 화살의 탄착점 측정 시스템을 제안한다. 라인레이저(Line Laser)와 포토다이오드어레이(Photo Diode Array)를 이용하여 고속(약 275km/h)으로 이동하는 화살의 탄착점 데이터를 계측하고, 계측된 데이터를 퍼지 추론과 도형의 닮음을 이용하여 화살의 탄착점으로 사상(Mapping) 시킨다.

자동차 부품 중소기업의 해외 현지화 활동에 대한 탐색적 사례연구: - 미국진출 현대차/기아차 협력업체를 중심으로 - (An Exploratory Case Study on the Localization Activities of Automotive Components SMEs: Transplants of Hyundai/Kia suppliers in the US)

  • 하성욱;이상곤
    • 지식경영연구
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    • 제13권2호
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    • pp.19-35
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    • 2012
  • This study empirically investigates the differences of dominant management problems (hereafter, DMPs) among transplants in different degree of localization, based on the exploratory case study on the nine transplants of Hyundai/Kia suppliers in US using AHP(Analytic Hierarchy Process) technique. On the results of the literature review, this study divides the DMPs of transplants into three main categories such as building human infrastructure, stabilizing manufacturing processes, and building learning network. Each categories is also divided into four subcategories. The degree of localization includes two variables such as the localization stage and the employee size of transplant. Main findings are as follows. First, 'Communication among Korean and local employees' is important DMP in all transplants examined. Second, 'Local adaptation of Korean manufacturing technology' and 'Education on the Korean culture and management practices' are more important DMPs for less-localized transplants than more-localized ones. On the contrary, 'Motivating local employees' is more important DMP for more-localized transplants than less-localized ones. Third, 'Education on the technology and quality' is more important DMP for transplants in post-production stage than in stabilization stage. On the contrary, 'Staffing local employees' is more important DMP for transplants in stabilization stage than in post-production stage. Fourth, 'Acquiring test and measurement equipments' is more important DMP for small-sized transplants than large-sized ones. On the contrary, 'adopting new technology' and 'Building local suppliers network' are more important DMPs for large-sized transplants than small-sized ones.

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