• Title/Summary/Keyword: Manufacturing Process Control

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CAE/CFD Analysis and Design of High-Pressure Drop Control Valve for Offshore Project (해양플랜트용 고차압 제어밸브의 해석 및 설계)

  • Jang, Sung Cheol;Park, Tae-Soo;Hur, Nam-Soo;Kim, In-Whan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.5
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    • pp.42-49
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    • 2015
  • In this study, the multi-disk of a high-pressure drop control valve is designed and manufactured. Then, the flow rate and high-pressure drop of fluids flowing in the high-pressure drop control valve is CAE/CFD. This study involves numerical analysis for the Zambil offshore project of a high-pressure drop control valve. ANSYS used a solver for offshore structures analysis. A high-pressure drop control valve, which transforms the power transfer of a system by reducing the inlet pressure of 345bar to the outlet pressure of 112bar, is a fundamental component in the offshore process. This study not only analyzes the relation between pressure drop and fluid velocity in a trim by using fluid analysis, but also examines the possibility of cavitation in a valve in addition to the plot for the extension of lifespan. It is demonstrated that the pressure drop from 345bar to 112bar is more feasible in the presence of the trim, which can induce a continuous and diminutive pressure drop in order to prevent cavitation in a high-pressure drop control valve.

A study on the linear motor feed flexible disk grinding system (리니어모터 이송 유연성 연삭가공 시스템에 관한 연구)

  • 유송민
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.381-386
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    • 2004
  • A flexible disk grinding system process has been introduced that utilized varying disk orientation with respect to workpiece along with the applied feed speed. A known process model methodologies has been used to fomulate processed surface profiles. Various process conditions including cutting speed, maximum feed speed and orientation angles could applied to observe process outcomes. Even though continuous and constant feed speed has been applied to the process, the results from the trapezoidal input velocity profiles would be observed and compared. Based on the control strategies including neural network methodologies, several output results were compared to find the optimum process condition.

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Mechatronic Analysis for Feeding a Structure of a Machine Tool Using Multi-body Dynamics (다물체 동역학을 활용한 공작기계 구조물 이송을 위한 메카트로닉 해석)

  • Choi, Jin-Woo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.5
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    • pp.691-696
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    • 2012
  • In this study, a rigid multi-body dynamic model has been developed for mechatronic analysis to evaluate dynamic behavior of a machine tool. The development environment was the commercialized analysis tool, ADAMS, for rigid multi-body dynamic analysis. A simplified servo control logic was implemented in the tool using its functions in order to negate any external tool of control definition. The advantage of the internal implementation includes convenience of the analysis process by saving time and efforts. Application of this development to a machine tool helps to evaluate its dynamic behavior against feeding its component, to calculate the motor torque, and to optimize parameters of the control logic.

A Study on the Control Technology for Global Distortion of the Deck in the Superstructure during Manufacturing Process (선루 제작시 데크의 전 변형 제어에 관한 연구)

  • Kim, Ha-Geun;Shin, Sang-Beom;Kim, Kyung-Gyu
    • Journal of Welding and Joining
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    • v.28 no.5
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    • pp.64-68
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    • 2010
  • The purpose of this study is to develop the control technology of global distortion in the deck of superstructures during manufacturing processes. The behavior of global distortion in the deck was evaluated by FEA and verified through comparing with the measured results by 3D measuring instrument. It was seen from the results that the principal factor inducing the global distortion is to be the bending moment associated with the longitudinal shrinkage force and transverse shrinkage caused by welding of stiffeners and flame heating to correct the excessive local out-of-plane distortion. Based on the results, the amount of reverse distortion in the thin deck plate was determined to control the global distortion in the deck plate. The proposed distortion control technology was verified by applying it to the actual structure.

A Survey on the Quality Control System for Manufacturing Industry of Jeon-buk area (전북지역(全北地域) 생산업체(生産業體)의 품질관리(品質管理) 실태(實態)에 관한 조사분석(調査分析))

  • Kim, Yeong-Gyun;Park, Byeong-Gi
    • Journal of Korean Society for Quality Management
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    • v.15 no.1
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    • pp.33-46
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    • 1987
  • The present survey was made through mail questionaires aiming at understanding the conditions of quality control, finding problems and making improvement for manufacturing companies located in the Chonbuk area. The conditions of quality control were compared between KS marking companies and non KS marking companies regardless of manufactured products. The main check points were the function of process control, the function of quality assurance, the function of quality survey, the function of quality system, quality education, quality training, the function of QC circle and general functions excepting the scale of enterprise.

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Enhanced Control of OLED Deposition Processes by OVPD(R)

  • Schwambera, M.;Meyer, N.;Keiper, D.;Heuken, M.;Hartmann, S.;Kowalsky, W.;Farahzadi, A.;Niyamakom, P.;Beigmohamadi, M.;Wuttig, M.
    • 한국정보디스플레이학회:학술대회논문집
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    • 2007.08a
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    • pp.336-339
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    • 2007
  • The enhanced control of OLED deposition processes by Organic Vapor Phase Deposition $(OVPD^{(R)})$ is discussed. $OVPD^{(R)}$ opens a wide space of process control parameters. It allows the accurate and individual control of deposition layer properties like morphology and precise mixing of multi component layers (co-deposition) in comparison to conventional deposition manufacturing processes like e. g. VTE (vacuum thermal evaporation).

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A Study on the Implementation of Fieldbus-Based Manufacturing Automation Systems (필드버스를 이용한 생산자동화 시스템 구축 기술 연구)

  • Hong, Seung-Ho;Park, Tae-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.3 s.96
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    • pp.91-102
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    • 1999
  • Fieldbus provides real-time data communication among field devices in the manufacturing automation and process control systems. In this study, an experimental model of fieldbus-based manufacturing automation system is developed. Experimental model consists of two robots, two conveyor belts, NC machine, PLC, sensors and operator station. These machines are interconnected into the Profibus network, and exchange their data through the services provided by FMS(Fieldbus Message Specification), which is the application layer protocol of Profibus. The experimental model is used to measure the network-induced delay of variable and file data transmitted through FMS services. Network-induced delays are collected and analyzed on each sublayer of Profibus protocol stack. The results obtained from the experiment of this study can be effectively utilized when fieldbus is implemented on the practical manufacturing automation systems.

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A Study of Control Chart for Skewness

  • Lee, Jung Jin
    • Journal of Korean Society for Quality Management
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    • v.23 no.4
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    • pp.1-12
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    • 1995
  • Sample skewness has not received much attention from researchers to design a control chart. In this paper, control charts based on two skewness measures are studied to control a manufacturing process. One skewness measure is the third central moment about mean, the other is the third L-moment which is a linear combination of order statistics. Since the exact sampling distributions of two skewness measures are unknown, empirical sampling distributions are studied using simulation. The sampling distributions are used to design control charts for skewness and performance of two skewness measures is compared.

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Automatic generation of sequence control programs

  • Gohi, Tetuji;Kojima, Fumio;Obana, Hideo;Sugimori, Hisayosi;Tsukimoto, Hirosi
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10b
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    • pp.463-467
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    • 1992
  • This paper describes the automatic generation of sequence control programs for DCS(Distributed Control System), PLC(Programable Logic Controller) and so on. Since there is no same manufacturing process, it is difficult to standardize sequence programs. We propose the automatic sequence control program generator which is CAD software using knowledge engineering technique.

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The Development of Module for 5-axis Drilling of a Closed Type Impeller (밀폐형 임펠러의 5축 드릴링 모듈의 개발)

  • Son, Hwang-Jin;Cho, Yoon-Tea;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.1
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    • pp.1-7
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    • 2014
  • An impeller is difficult to machine due to the complex, overlapping and twisted shapes that form the blades of an impeller. Therefore, most CAM software companies have developed a CAM module for manufacturing an impeller in addition to their CAM software. However, it is not easy for inexperienced users to machine impellers. The purpose of this paper is to outline the development of an automatic CAM module for the manufacturing of an impeller (E-ICAM) which is based on visual basic language and which uses a CATIA graphical environment in order to simplify the machining of impellers. The automatic CAM module generates a tool path and proposes the recommended cutting condition according to the stock and tool material. In addition, it includes a post-processor for five-axis control machining. Therefore, a user can easily machine impellers using this automation module. There are two types of impellers: the closed and open types. The closed-type impeller consists of the body and cover parts. To combine these two parts, it is necessary to create tap holes on the shroud of the body. Therefore, in the study, a drilling CAM program for a closed-type impeller is developed and manufactured by creating NC data from the developed drilling program. After manufacturing the test specimen, its compatibility was verified.