• 제목/요약/키워드: Manufacturing Process Control

검색결과 1,619건 처리시간 0.029초

정밀 연삭가공을 위한 제어시스템 설계 (Control System Design for Precision Grinding)

  • 오창진
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
    • /
    • pp.453-458
    • /
    • 2000
  • Design of an in-process feedback control system has been studied for precision grinding. A grinding system consists of a grinding tool, a turn table and a disk-shaped workpiece on the table is taken as an object. A grinding process model has been deduced which gives some reasoning about the process errors. In the control system the tool position is actively controlled by an electro-magnetic actuator in-process. The ground error is feedback to compose a closed-loop control system and an optimal PID controller is applied. Some control performances such as transient response and disturbance such as transient response and disturbance attenuation have been examined, which convinces the effectiveness of the control. Some methods for implementation of the control. Some methods for implementation of the control have been suggested from a standpoint of practical application.

  • PDF

고온 환경 단조공정 자동화를 위한 수직다관절 로봇의 실시간 작업경로 제어에 관한 연구 (A Study on Real Time Working Path Control of Vertical Articulated Robot for Forging Process Automation in High Temperature Environments)

  • 조상영;김민성;도기훈;한성현;하언태;심현섭;임창식
    • 한국산업융합학회 논문집
    • /
    • 제20권1호
    • /
    • pp.34-48
    • /
    • 2017
  • This study proposes a new approach to control a trajectory control of vertical type articulated robot arm with six revolution joints by computed torque method for manufacturing process automation. The proposed control scheme takes advantage of the properties of the fuzzy controllers. The proposed method is suitable to control of the trajectory and path control in cartesian space for vertical type articulated robot manipulator for forging manufacturing process automation. The results is illustrated that the proposed fuzzy computed torque controller is more stable and robust than the conventional computed torque controller. This study is included with an analytical methodology of inverse kinematic computation for 6 DOF manipulators. And an intelligent PID based on feed forward fuzzy control structure is applied to control the working path control with disturbances caused by uncertainty parameters of the manipulator dynamic model. Lastly, the validity of proposed is verified by simulations and experiments.

합판대용(合板代用) 박판상(薄板狀) 복합재(複合材) 제조(製造)에 관(關)한 연구(硏究) (I) - 복합재(複合材) 제조(製造)의 최적조건(最適條件)에 관(關)하여 - (Studies on Manufacture of Thin Composite Panel for Substitute Use of Plywood (I) - On the Optimum Manufacturing Condition of Composites -)

  • 이필우
    • Journal of the Korean Wood Science and Technology
    • /
    • 제23권2호
    • /
    • pp.55-69
    • /
    • 1995
  • The primary objective of this research was to investigate optimum manufacturing condition of thin composite panels composed of sawdust, polyethylene film and polypropylene net. At the study the experiment was designed to make thin board in which sawdust offers effectiveness as core composing material, polyethylene as adhesive with added urea resin, and polypropylene as stiffness and flexibility in the composition panel. 100 types of thin composite panels were manufactured according to press-lam and mat-forming process of various hot pressing conditions(pressure, temperature and time). They were tested and compared with control boards on bending properties(MOR, MOE, SPL, WML), internal bond strength, thickness swelling, linear expansion and water absorption. At the same time the visual inspections of each types of panels were accomplished. The physical and mechanical properties of composite types passed by visual inspection were analyzed by Tukey's studentized range test. From the statistical analysis, the optimum manufacturing condition of thin composite panels were selected. Compared with two manufacturing processes, mat-forming process performed better than press-lam process in all tested properties. The optimum manufacturing conditions resulted from the experiment and statistical analysis were able to determine as following: the press temperature was shown the most good result at 130$^{\circ}C$ in mat forming process and 140$^{\circ}C$ press lam process, the press time 4 min in both processes, but the press pressure was 25-10kg/$cm^2$ in mat forming and 15k/$cm^2$ press lam process.

  • PDF

언밸런스 방지를 위한 유압실린더의 궤적 추종 제어 (Trajectory Tracking Control of Hydraulic Cylinder Preventing from the Unbalance State)

  • 최종환
    • 한국기계가공학회지
    • /
    • 제7권3호
    • /
    • pp.103-109
    • /
    • 2008
  • The work to raise the bridge plate by using two hydraulic cylinders is very dangerous when generating the unbalance state between cylinders. For solving this problem, one cylinder is forced to follow the trajectory of another cylinder instead of applying the same trajectory to two cylinders at once. In this paper, the control method for dynamic stable on lifting the bridge plate is proposed. The simulation model is derived by using commercial software, AMESim and MatLab/simulink. The PID controller is designed on one cylinder for following the reference trajectory and the adaptive controller is designed on another cylinder for tracking the displacement of one cylinder. The performance improvement is shown by comparing the simulation results through computer simulation.

  • PDF

압전소자를 이용한 정밀 스테이지의 운동제어 (Motion Control of the Precise Stage using Piezoelectric Actuator)

  • 김인수;김영식;황윤식
    • 한국기계가공학회지
    • /
    • 제10권4호
    • /
    • pp.102-108
    • /
    • 2011
  • LQG/LTR control scheme is applied to the two axes stage using piezoelectric actuator for tracking reference input and suppressing hysteresis effect in this paper. The plant is combined with an integrator to improve the tracking ability. LQG/LTR controller is designed by making desirable target filter loop remove all poles except for an integrator included in new design plant model and loop transfer recovery. Decoupler in the shape of FIR filter is added to remove the coupling effect between the two axes motion and so feedback control loop is designed independently for the each axis motion.

열전대 센서와 압전체 구동기가 부착된 유량제어기의 DC 이득과 시상수를 이용한 제어에 대한 연구 (A Study for Control using DC Gain and Time Constant of Flow Controller Operated by Piezoelectric Actuator and Thermocouple)

  • 이상경;김영수
    • 한국기계가공학회지
    • /
    • 제3권1호
    • /
    • pp.79-83
    • /
    • 2004
  • This study was how to control the mass flow controller in gas supplying system. The flow controller consists of piezoelectric material and sensor with heating wire. It is difficult to obtain accurate model, because MFC was composed of many parts, and the relationship between input and output of controller is nonlinear. The model for control was obtained by time constant and DC gain Based on this model, PID controller was applied to flow controller using DSP board. Also, the results were compared to controller using system identification.

  • PDF

레이저 용융 적층 공정을 이용한 정밀 형상 제작 (Manufacture of Precsion Model Using Laser Melting Process)

  • 김재도;전병철;권택열;이영곤;신동훈
    • 한국레이저가공학회지
    • /
    • 제3권3호
    • /
    • pp.21-29
    • /
    • 2000
  • For the direct metal shape processing the powder feed device which is different from the widely used in rapid prototyping. is developed, The three dimensional object is shaped with the melting metal powder. The developed research has applied to rapid prototyping in ultraprecision for MEMS and medical science fields required of rapid manufacture of complex shape. The goal of this study make 3D model which has precision accuracy. Powder spreading apparatus has been more improved because that the control of powder spread is very important in layer manufacturing. It consists of the vibration motor, nozzle and tube which supplies various metal powder. This apparatus could control the spreading velocity that could control powder spreading thickness. Laser on/off switch was adapted because laser scanning velocity must be preserved constantly to prevent heat transformation of laser overheating. The error between sintered thickness md experimental one occurred by shrinkage in sintering melting process. The problem of heat transformation was solved by On/Off switching system.

  • PDF

배분력 제어를 통한 미세축 선삭가공에 관한 연구 (Study on Fine-shaft in Turning for Thrust Force Control)

  • 김규태;김원일;김상현;김경환
    • 한국기계가공학회지
    • /
    • 제11권6호
    • /
    • pp.88-93
    • /
    • 2012
  • In this study, Machining fine shaft was examined by Lathe. method is proposed to control the thrust force to 0. through relationship between the cutting depth and the thrust force in turning, fine-shaft of less than 0.1mm diameter in turning is confirmed experimentally. also we propose practical expression to control thrust force in turning Through to change the approach angle, optimal tool design would be possible in turning.

태양광 추적장치용 1층 구조의 극좌표 운동기구 개발 및 평가 (Development and Evaluation of 1 Layer Polar Motion Control System for Solar Tracker)

  • 김선호;김병철
    • 한국기계가공학회지
    • /
    • 제9권1호
    • /
    • pp.67-73
    • /
    • 2010
  • Finding sufficient supplies of clean energy for future is one of the society's most important challenges according to technologies. Alternative renewable energy source such as sun energy can be substituted for exceeding human energy need. The main factor affect to solar performance is a collective intensity. To enhance intensity, suitable equipment is a solar tracker. This paper presents design and evaluation of 1 layer polar motion control system for solar tracker suitable for building integrated system. To evaluation of tracking accuracy and adaptability, solar tracker with 64 links is implemented. In experimental results, the accuracy of tracking has under ${\pm}0.0287^{\circ}$ and the thickness has under 140mm.

자동차 PCSV (Purge Control Solenoid Valve) 제조공정의 누적수율 개선을 위한 6시그마 적용연구 (A Six Sigma Application Case Study to Improve a Rolled Throughput Yield of an Automobile PCSV(Purge Control Solenoid Valve))

  • 양성남;노성호;서종현
    • 대한안전경영과학회지
    • /
    • 제14권1호
    • /
    • pp.179-187
    • /
    • 2012
  • This paper presents a six sigma application case study for an automobile PCSV manufacturing process using rolled throughput yield improvement activity. Hidden factor and first yield concept is introduced and DMAIC procedure is implemented to maximize the first pass yield. The result of the six sigma project amounts to the reduction of failure cost of 0.1 billion won per year in the PCSV manufacturing process. This paper can benefit six sigma practitioners in some ways.