• 한국정보처리학회논문지
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• 제3권1호
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• pp.1-8
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• 1996

골판지 제조업체의 특성은 다품종 소량 가공산업이며, 단납기, JIT(Just In Time) 성의 산업으로서 고객의 서비스 요구를 충족시키며 기업의 이윤을 극대화하기 위해서 는 무엇보다도 철저한 물류 유통관리를 통한 물류비 절감이 중요하다. 특히 공장 내부에서 물류는 각 공정들의 가동율 및 생산성 향상에 막대한 영향을 미치고 있다. 최근 골판 지 제조업체들은 공정간의 물류를 효율적으로 운영하여 가동율을 높이고, 공정사의 재고 를 최소화시키는 역할을하는 컨베이어 시스템에 관심을 갖게 되었다. 그런데 본 사례 의 컨베이어 시스템은 컨베이서의 적체와 종종 수작업 운영으로 인하여 시스템의 목적을 달성할 수 없는 문제점이 발견되었다. 제조시스템의 성능평가에는 경제적, 정성적, 그리고 기술적 평가방법이 있다. 본 연구는 기술적 평가방법중 시뮬레이션을 통하여 골판지 제조업체의 컨베이어 시스템의 성능을 평가 하는 것이다. 컨베이어 시스템에서 고루게이터 및 제상기 공정의 가동율, 컨베이어의 적재율의 문제점을 해결하는 각 대안에 대한 시뮬레이션을 통하여 예상 적재량, 공정들의 가동율 등의 결과를 분석하 였다. 최적방안으로 컨베이어를 추가 설치하고, 공정들의 가동시간을 조정하는 대안을 제시하였다.

• 대한기계학회논문집A
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• 제38권6호
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• pp.691-698
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• 2014

본 논문에서는 복합재료를 이용하여 플렉스빔과 토크튜브를 제작하기 위한 공정과 기본 물리량 시험과정을 소개하였다. 플렉스빔과 토크튜브는 헬리콥터에 적용되는 무베어링 로터 허브 시스템을 구성하기 위한 핵심 구성품이다. 토크튜브는 블레이드의 피치각을 변화시키기 위한 조종력을 전달하며, 플렉스빔은 구조적인 변형을 통해 플랩, 래그 및 페더링 힌지를 구현하는 기능을 담당한다. 지상회전시험을 수행하기에 앞서 플렉스빔과 토크튜브 및 블레이드의 플랩강성, 래그강성 및 토션강성을 측정하기 위한 기본 물리량 시험을 수행하였다. 또한, 해석을 통해 예측된 단면 강성과 기본 물리량을 통해 획득된 강성 값을 비교하였으며, 그 결과를 통해 복합재료로 제작된 플렉스빔과 토크튜브가 구조적인 강성 요구도를 만족함을 확인할 수 있었다.

• Tribology and Lubricants
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• 제30권4호
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• pp.218-223
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• 2014

This paper presents a method of controlling the stiffness of a tungsten probe for an atomic force microscope (AFM) in order to provide high-quality phase contrast images in accordance with sample characteristics. While inducing sufficient deformation on sample surfaces with commercial Si or $Si_3N_4$ probes is difficult because of their low stiffness, a tungsten probe fabricated by electrochemical etching with appropriately high stiffness can generate relatively large elastic deformation without damaging sample surfaces. The fabrication of the tungsten probe involves two separate procedures. The first procedure involves immersing a tungsten wire with both ends bent parallel to the surface of an electrolyte and controlling the stiffness of the tungsten cantilever by decreasing its diameter using electrochemical etching in the direction of the central axis. The second procedure involves immersing the end of the etched tungsten cantilever in the direction perpendicular to the surface of the electrolyte and fabricating a tungsten tip with a tip radius of 20-50 nm via the necking phenomenon. The latter etching process applies pulse waves every 0.25 seconds to the manufactured tip to improve its yield. Finite element analysis (FEA) of the stiffness of the tungsten probe as a function of its diameter showed that the stiffness of the tungsten probes greatly varies from 56 N/m to 3501 N/m according to the cantilever diameters from $30{\mu}m$ to $100{\mu}m$, respectively. Thus, the proposed etching method is effective for producing a tungsten probe having specific stiffness for optimal use with an AFM and certain samples.

• Composites Research
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• 제31권5호
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• pp.227-237
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• 2018

본 논문에서는 밀폐/협소의 공간에 적용을 위한 이동형 용접 로봇의 매니퓰레이터의 경량화 및 단열 성능 확보를 위한 설계 적용 연구 내용을 나타내었다. 선박 및 해양플랜트와 같이 구조가 복합하고 협소한 공간에 대한 용접 작업을 위하여 용접사를 작업 대상물 외부에서 용접로봇을 이용한 용접작업을 위하여 다양한 로봇 플랫폼이 개발되고 있다. 일반적인 로봇의 개발 과정은 적용 환경과 요구조건을 고려하여 기계 개발, 전자 장치 개발, 제어 알고리즘 개발 및 통합 검증으로 이루어 진다. 용접로봇의 완성도 높은 개발을 위하여 로봇 플랫폼의 기본 설계에서 환경 조건을 고려한 로봇 매니퓰레이터의 경량 설계를 수행하였다. 또한, 단열성능 및 냉각 성능 확보를 위한 소재 선정과 검증, 해석 및 시험의 과정을 거처 개발된 로봇과 연구 결과를 나타내었다.

• 한국환경보건학회지
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• 제8권2호
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• pp.33-46
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• 1982

This experiment was carried out for the purpose of reducing alkaloid in reconstituted tobacco sheet and effluent of reconstituted tobacco sheet manufacturing company by treating oxidizing agents such as ozone, sodium hypochlorite, perchloric acid and hydrogen peroxide to tobacco extract created from the manufacturing process of reconstituted tobacco sheet. The effect of alkaloid reduction in tobacco extract by the volume added, time of treatment and pH of oxidizing agents were as follows: 1. When the solid rate of tobacco extract stood at 10 percent, the content of alkaloid, total sugar, total nitrogen and chlorine was 1,600mg/l, 11,000mg/l, 3,200mg/l and 4,000mg/l, respectively. 2. The effect of alkaloid reduction through ozone treatment was in proportion to time of ozone treatment. Alkaloid showed a 31.2 percent reduction under 8 hours' ozone treatment and 0.23g ozone consumed to remove lmg alkaloid. 3. Alkaloid reduction through sodium hypochlorite treatment was influenced by quantity of chlorine in sodium hypochlorite solution. To remove lmg alkaloid, 36.3mg chlorine was used. Reduction of alkaloid was not affected by time of sodium hypochlorite treatment, while showed the best reaction under pH 5-7. 4. The effect of alkaloid reduction by perchloric acid was under the control of the volume added and time of treatment of perchloric acid. The volume of perchloric acid required to remove alkaloid was on the decrease as time of treatment was getting longer. lmg alkaloid was removed by 0.15g perchloric acid under 8 hours' perchloric acid treatment. 5. Alkaloid reduction reacted slowly to the volume added and time of treatment of hydrogen peroxide. Under 8 hours' hydrogen peroxide treatment, it showed maximum removal, registering 10 percent alkaloid reduction.

• 한국재료학회지
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• 제5권7호
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• pp.869-879
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• 1995

TiAi intermetallic compound has been extensively studied for possible high temperature structural applications because of its high specific strength at high temperature, high creep resistance, and good oxidation resistance at elevated temperatures. In addition to its good properties, an economic manufacturing routes should be developed for this material to be used more extensively. One of the promising route in manufacturing TiAl intermetallics is the Self-propagating High-temperature Synthesis (SHS) method. Thus in this study, an attempt was made to study the mechanism of the SHS process in TiAl synthesis. The composition of the sample was Ti-(45, 50, 53)at% Al and the microstuctures of the products were analyzed using optical microscope and scanning electron microscope. When the phases formed at the main SHS reaction of whicyh combustion temperature is higher than the melting temperature of aluminum were identified as TiAl and Ti$_3$Al ; Ti$_3$Al cores surrounded by TiAl phase. In order to increase the combustion temperature, carbon was added 5 and 10at.%. When the carbon content was 10at.%, the heat of the reaction was large enough to melt the phase formed and that is consistent with the theoretical calculation results of the adiabatic temperature. The combution temperatue, which was measured by a computer data acquisition system, increased with the carbon content. The phases formed from the reaction involving the carbon added were indentified as TiAl and Ti$_2$AlC using XRD. The vickers hardness of the reaction product increased with the carbon content.

• 산업경영시스템학회지
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• 제38권3호
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• pp.100-107
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• 2015

Recently as the manufacturers want competitiveness in dynamically changing environment, they are trying a lot of efforts to be efficient with their production systems, which may be achieved by diminishing unplanned operation stops. The operation stops and maintenance cost are known to be significantly decreased by adopting proper maintenance strategy. Therefore, the manufacturers were more getting interested in scheduling of exact maintenance scheduling to keep smooth operation and prevent unexpected stops. In this paper, we proposedan integrated maintenance approach in injection molding manufacturing line. It consists of predictive and preventive maintenance approach. The predictive maintenance uses the statistical process control technique with the real-time data and the preventive maintenance is based on the checking period of machine components or equipment. For the predictive maintenance approach, firstly, we identified components or equipment that are required maintenance, and then machine parameters that are related with the identified components or equipment. Second, we performed regression analysis to select the machine parameters that affect the quality of the manufactured products and are significant to the quality of the products. By this analysis, we can exclude the insignificant parameters from monitoring parameters and focus on the significant parameters. Third, we developed the statistical prediction models for the selected machine parameters. Current models include regression, exponential smoothing and so on. We used these models to decide abnormal patternand to schedule maintenance. Finally, for other components or equipment which is not covered by predictive approach, we adoptedpreventive maintenance approach. To show feasibility we developed an integrated maintenance support system in LabView Watchdog Agent and SQL Server environment and validated our proposed methodology with experimental data.

• 산업경영시스템학회지
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• 제41권4호
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• pp.22-33
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• 2018

Recently domestic manufacturing companies have been experiencing worsening profitability and stunted growth due to the long-term economic recession and the rapid rise of developing countries such as China and Southeast Asia. These difficulties force many companies to concentrate their core competencies on new value creation and innovation in order to gain momentum for new growth. Enterprise Resource Planning (ERP) has been considered as one of viable solutions. Among the various modules in ERP, shop floor control function in the production management module is rather limited. In order to overcome this problem, Manufacturing Execution System (MES) has been used as a subsystem which has a strong information gathering power and flexibility. Both systems interact closely with each other. In particular, ERP requires fast, accurate shop floor information at MES. This paper describes how to synchronize relevant information between ERP and MES with theory of constraints (TOC). The processing time information transmitted from the MES workplace is received at the ERP workplace. In the process, the received processing time is causing information distortion in ERP, when the information gathering standard of MES is different from the ERP information interpretation standard. The Drum-Buffer-Rope theory of TOC was applied to resolve this problem, therefore, information synchronization between both systems was made. As a precondition, the standard time of the upper ERP system was rearranged according to the capacity constraints resource. As a result, standard time restructuring has affected changes in labor costs. Standard labor costs have come close to actual ones, and information synchronization of MES transmission data has improved the reliability of standard product costs, such that it enabled various company-wide restructuring actions to be much more effective.

• Composites Research
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• 제34권1호
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• pp.51-56
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• 2021

석탄 핏치의 전구체인 콜타르를 바인더 및 함침재로 이용하여 벌크흑연을 제조할 수 있는 가능성을 검토하고자 하였다. 충전재로 천연흑연을 이용하였으며, 천연흑연과 콜타르를 혼합 및 성형한 후 탄화 열처리를 실시하였다. 탄화 열처리 후 함침-재탄화를 5회 실시하여 밀도, 기공율, 압축강도, 그리고 이방성비를 측정하였다. 탄화체의 최고 밀도는 1.76 g/㎤였고, 기공율은 최소 15.6%로써 공정 제어에 의해 조절이 가능하였다. 압축강도는 최고 20.3 MPa이 얻어졌다. 탄화체의 이방비는 최대 0.34로써 강한 이방성 탄화체를 얻을 수 있었다. 따라서 콜타르를 바인더 및 함침재로 이용하여 벌크 형태의 인조흑연 제조가 가능하다는 것을 확인하였다. 또한 탄화체의 이방성을 조절하여 전기적, 기계적 방향 특성을 조절한다면 적절한 재료 설계를 통하여 다양한 분야에 응용할 수 있을 것이라 판단된다.

• 센서학회지
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• 제27권3호
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• pp.182-185
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• 2018

Zinc oxide (ZnO) thin films have the advantages of growing at a low temperature and obtaining high charge mobility (carrier mobility) [1]. Furthermore, the zinc oxide thin film can be used to control application resistance depending on its oxygen content. ZnO has the desired physical properties, a transparent nature, with a flexible display that makes it ideal for use as a thin-film transistor. Though these transparent flexible thin-film transistors can be manufactured in various manners, manufacturing large-area transistors using a solution process is easier owing to the low cost and flexible substrate. The advantage of being able to process at low temperatures has been attracting attention as a preferred method. However, in the case of a thin-film transistor fabricated through a solution process, it is reported that charge mobility is lower. To improve upon this, a method of improving the crystallinity through heat treatment and increasing electron mobility has been reported. However, as the heat treatment temperature is relatively high at $500^{\circ}C$, an application where a flexible substrate is absent would be more suitable.