• 대한산업공학회지
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• 제23권3호
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• pp.581-595
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• 1997

The procedure of grouping the machines and parts to form cells is called manufacturing cell design. The manufacturing cell design is an important step in the development and implementation of advanced manufacturing systems. For the successful implementation of the manufacturing systems, identification of independent manufacturing cells, i.e., cells where parts are completely processed in the cell and no intercell movements, is necessary in the design phase. In this paper, we developed a mixed integer programming model and genetic algorithm based procedure to solve the independent manufacturing cells design problem considering the alternative process plans and machines duplication. Several manufacturing parameters such as, production volume, machine capacity, processing time, number of cells and cell size, are considered in the process. The model determines the process plan for parts, port families and machine cells simultaneously. The model has been verified with the numerical examples.

• 한국생산제조학회지
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• 제20권4호
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• pp.458-463
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• 2011

A CHS(Container Handling System) is a system to load and to unload ISO 2000 or ISO 4000 standard containers which is widely used for various industrial transport purpose. A new light type of CHS is introduced in this paper, in order to reduce weight of cargos and to give the convenience in cargo loading and unloading without additional lifting equipments. The structural models of this system are created to assemble the smooth integration of system and to interface the each composing units with the specification of truck chassis to be mounted. These models are applied to find the suitable design parameters under the condition of force restrictions of each units. Finally, the stability of this system are investigated by analyzing the dynamic simulation using Visual NASTRAN 4D, and it could be recommend the good design parameters for the manufacturing purpose.

• International Journal of Precision Engineering and Manufacturing
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• 제4권1호
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• pp.23-29
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• 2003

Stencil is used normally as a mask for solder pasting on pad of a printed circuit board (PCB). The objective of this study is to develop a stencil cutting system and determine the optimal conditions to make good-quality stencil by using a Nd:YAG laser. The effects of process parameters such as laser power, type of mask, gas pressure, cutting speed and pulse duration on the cut edge quality were investigated. In order to analyze the cut surface characteristics (roughness, kerfwidth, dross) optical microscopy, SEM microscopy and roughness measurements were used. As a result, the optimal conditions of cutting process parameters were determined, and the practical feasibility of the proposed system was also examined by using a commercial Gerber file for PCB stencil manufacturing.

• 한국기계가공학회지
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• 제6권4호
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• pp.15-21
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• 2007

The effect of manufacturing parameters on friction characteristics of motorcycle break system was studied using a disk-on-pad type friction tester. Such parameters conditions have an effect on the frictional factor such as number of ventilated disk hole, applied load, sliding speed, and sliding distance. However, it is difficult to know the mutual relation of these factors. In this study, the friction characteristics using design of experiment containing 4 elements were investigated for an optimal condition for the best motorcycle break system employing regression analysis method. From this study, the result was shown that the applied load in frictional factors was the most important, next to sliding speed, number of ventilated disk hole.

• 한국생산제조학회지
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• 제22권2호
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• pp.292-297
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• 2013

Nowadays, a strategy of the self-optimizing machining process is an imperative approach to improve the product quality and increase productivity of manufacturing systems. This paper presents a concept of self-optimizing forming system that allows the forming system automatically to adjust the forming parameters online for guarantee the product quality and avoiding the machine stop. An intelligent monitoring system that has the functions of observation, evaluation and diagnostic is developed to evaluate the pully quality during forming process. Any abnormal variation of forming machining parameters could be detected and adjusted by an intelligent control system aiming to maintain the machining stability and the desired product quality. This approach is being practiced on the pully forming machine for evaluating the efficiency of the proposed strategy.

• Advances in aircraft and spacecraft science
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• 제2권2호
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• pp.183-198
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• 2015

Scramjets are a class of hypersonic airbreathing engine that are associated with realizing the technology required for economical, reliable access-to-space and high-speed atmospheric transport. After-burning augments the thrust produced by the scramjet nozzle and creates a more robust nozzle design. This paper presents a numerical study of three parameters and the effect that they have on thrust augmentation. These parameters include the injection pressure, injection angle and streamwise injection position. It is shown that significant levels of thrust augmentation are produced based upon contributions from increased pressure, mass flow and energy in the nozzle. Further understanding of the phenomenon by which thrust augmentation is being produced is provided in the form of a force contribution breakdown, analysis of the nozzle flowfields and finally the analysis of the surface pressure and shear stress distributions acting upon the nozzle wall.

• 대한산업공학회지
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• 제41권6호
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• pp.572-578
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• 2015

Yield prediction is one of the most important issues in semiconductor manufacturing. Especially, for a fast-changing environment of the semiconductor industry, accurate and reliable prediction techniques are required. In this study, we propose a prediction model to predict wafer yield based on virtual metrology process parameters in semiconductor manufacturing. The proposed prediction model addresses imbalance problems frequently encountered in semiconductor processes so as to construct reliable prediction model. The effectiveness and applicability of the proposed procedure was demonstrated through a real data from a leading semiconductor industry in South Korea.

• International Journal of Precision Engineering and Manufacturing
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• 제7권4호
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• pp.57-62
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• 2006

The quality of precision spindle units (S/Us) running on rolling bearings depends strongly on their structural parameters, such as the configuration and geometry of the S/U elements and bearing preloads. When S/Us are designed, their parameters should be optimized to improve the performance characteristics. However, it is practically impossible to state perfectly a general criterion function for S/U quality. Therefore, we propose to use a multicriteria optimization based on the parameter space investigation (PSI) method We demonstrate the efficiency of the proposed method using the optimization results of high-speed S/Us.

• 한국기계가공학회지
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• 제13권6호
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• pp.82-87
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• 2014

Small MR dampers with a simple structure were designed and manufactured. The Bingham model was used to represent the dynamic characteristics of the damper, and the parameters of the model were estimated from experimental data which were obtained by harmonic tests. The value of the estimated yield shear force remains positive when no electric current is applied, and it increases slowly with the current. The estimated viscous damping coefficient has a value close to zero when no electric current is applied, and it increases almost linearly with the current.

• Smart Structures and Systems
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• 제24권5호
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• pp.659-668
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• 2019

In digital image correlation, speckle image is closely related to the measurement accuracy. A practical global evaluation criterion for speckle image is presented. Firstly, based on the essential factors of the texture image, both the average particle size and image sharpness are used for the assessment of speckle image. The former is calculated by a simplified auto-covariance function and Gaussian fitting, and the latter by focusing function. Secondly, the computation of the average particle size and image sharpness is verified by numerical simulation. The influence of these two evaluation parameters on mean deviation and standard deviation is discussed. Then, a physical model from speckle projection to image acquisition is established. The two evaluation parameters can be mapped to the physical devices, which demonstrate that the proposed evaluation method is reasonable. Finally, the engineering application of the evaluation method is pointed out.