• Title/Summary/Keyword: Manufacturing Feature

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Feature Analysis on Industrial Accidents of Manufacturing Businesses Using QUEST Algorithm

  • Leem, Young-Moon;Rogers, K.J.;Hwang, Young-Seob
    • International Journal of Safety
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    • v.5 no.1
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    • pp.37-41
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    • 2006
  • The major objective of the statistical analysis about industrial accidents is to determine the safety factors so that it is possible to prevent or decrease the number of future accidents by educating those who work in a given industrial field in safety management. So far, however, there exists no quantitative method for evaluating danger related to industrial accidents. Therefore, as a method for developing quantitative evaluation technique, this study presents feature analysis of industrial accidents in manufacturing field using QUEST algorithm. In order to analyze features of industrial accidents, a retrospective analysis was performed on 10,536 subjects (10,313 injured people, 223 deaths). The sample for this work was chosen from data related to manufacturing businesses during a three-year period ($2002{\sim}2004$) in Korea. This study used AnswerTree of SPSS and the analysis results enabled us to determine the most important variables that can affect injured people such as the occurrence type, the company size, and the time of occurrence. Also, it was found that the classification system adopted in the present study using QUEST algorithm is quite reliable.

Manufacturing Data Preprocessing Method and Product Classification Method using FFT (FFT를 활용한 제조데이터 전처리 및 제품분류)

  • Kim, Han-sol;Jin, Kyo-hong
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2021.10a
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    • pp.82-84
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    • 2021
  • Through the smart factory construction project, sensor data such as power, vibration, pressure, and temperature are collected from production facilities, and services such as predictive maintenance, defect prediction, and abnormality detection are developed through data analysis. In general, in the case of manufacturing data, because the imbalance between normal and abnormal data is extreme, an anomaly detection service is preferred. In this paper, FFT method is used to extract feature data of manufacturing data as a pre-stage of the anomaly detection service development. Using this method, we classified the produced products and confirmed results. In other words, after FFT of the representative pattern for each product, we verified whether product classification was possible or not, by calculating correlation coefficient.

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Automatic Generation of CAM Model for Machining Holes for Jet Engine Compressor Case Based on Feature Recognition (제트엔진 압축기 케이스의 구멍 가공을 위한 특징형상 인식 기반의 CAM 모델 자동생성)

  • Kim, Byung Chul;Song, Ilhwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.3
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    • pp.337-345
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    • 2015
  • High machining technology is needed for manufacturing jet engines for use in aircrafts. To reduce errors in the jet engine machining process, the machining companies of aircraft engines have introduced the CAM (computer-aided manufacturing) technology. However, to create a CAM model, the operator must manually conduct machining operations based on a CAD (computer-aided design) model, which can take several days or weeks. To solve this problem, this study proposes a method for automatically generating a CAM model for machining holes in the parts, using a CAD model. In this method, the features of the hole are recognized from the CAD model and translated into machining operations to be used with the CATIA program. Additionally, a prototype system was implemented and the proposed method was experimentally verified.

A novel method to aging state recognition of viscoelastic sandwich structures

  • Qu, Jinxiu;Zhang, Zhousuo;Luo, Xue;Li, Bing;Wen, Jinpeng
    • Steel and Composite Structures
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    • v.21 no.6
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    • pp.1183-1210
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    • 2016
  • Viscoelastic sandwich structures (VSSs) are widely used in mechanical equipment, but in the service process, they always suffer from aging which affect the whole performance of equipment. Therefore, aging state recognition of VSSs is significant to monitor structural state and ensure the reliability of equipment. However, non-stationary vibration response signals and weak state change characteristics make this task challenging. This paper proposes a novel method for this task based on adaptive second generation wavelet packet transform (ASGWPT) and multiwavelet support vector machine (MWSVM). For obtaining sensitive feature parameters to different structural aging states, the ASGWPT, its wavelet function can adaptively match the frequency spectrum characteristics of inspected vibration response signal, is developed to process the vibration response signals for energy feature extraction. With the aim to improve the classification performance of SVM, based on the kernel method of SVM and multiwavelet theory, multiwavelet kernel functions are constructed, and then MWSVM is developed to classify the different aging states. In order to demonstrate the effectiveness of the proposed method, different aging states of a VSS are created through the hot oxygen accelerated aging of viscoelastic material. The application results show that the proposed method can accurately and automatically recognize the different structural aging states and act as a promising approach to aging state recognition of VSSs. Furthermore, the capability of ASGWPT in processing the vibration response signals for feature extraction is validated by the comparisons with conventional second generation wavelet packet transform, and the performance of MWSVM in classifying the structural aging states is validated by the comparisons with traditional wavelet support vector machine.

Part Similarity Assessment Method Based on Hierarchical Feature Decomposition: Part 2 - Using Negative Feature Decomposition (계층적 특징형상 정보에 기반한 부품 유사성 평가 방법: Part 2 - 절삭가공 특징형상 분할방식 이용)

  • 김용세;강병구;정용희
    • Korean Journal of Computational Design and Engineering
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    • v.9 no.1
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    • pp.51-61
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    • 2004
  • Mechanical parts are often grouped into part families based on the similarity of their shapes, to support efficient manufacturing process planning and design modification. The 2-part sequence papers present similarity assessment techniques to support part family classification for machined parts. These exploit the multiple feature decompositions obtained by the feature recognition method using convex decomposition. Convex decomposition provides a hierarchical volumetric representation of a part, organized in an outside-in hierarchy. It provides local accessibility directions, which supports abstract and qualitative similarity assessment. It is converted to a Form Feature Decomposition (FFD), which represents a part using form features intrinsic to the shape of the part. This supports abstract and qualitative similarity assessment using positive feature volumes.. FFD is converted to Negative Feature Decomposition (NFD), which represents a part as a base component and negative machining features. This supports a detailed, quantitative similarity assessment technique that measures the similarity between machined parts and associated machining processes implied by two parts' NFDs. Features of the NFD are organized into branch groups to capture the NFD hierarchy and feature interrelations. Branch groups of two parts' NFDs are matched to obtain pairs, and then features within each pair of branch groups are compared, exploiting feature type, size, machining direction, and other information relevant to machining processes. This paper, the second one of the two companion papers, describes the similarity assessment method using NFD.

Part Similarity Assessment Method Based on Hierarchical Feature Decomposition: Part 1 - Using Convex Decomposition and Form Feature Decomposition (계층적 특징형상 정보에 기반한 부품 유사성 평가 방법: Part 1 - 볼록입체 분할방식 및 특징형상 분할방식 이용)

  • 김용세;강병구;정용희
    • Korean Journal of Computational Design and Engineering
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    • v.9 no.1
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    • pp.44-50
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    • 2004
  • Mechanical parts are often grouped into part families based on the similarity of their shapes, to support efficient manufacturing process planning and design modification. The 2-part sequence papers present similarity assessment techniques to support part family classification for machined parts. These exploit the multiple feature decompositions obtained by the feature recognition method using convex decomposition. Convex decomposition provides a hierarchical volumetric representation of a part, organized in an outside-in hierarchy. It provides local accessibility directions, which supports abstract and qualitative similarity assessment. It is converted to a Form Feature Decomposition (FFD), which represents a part using form features intrinsic to the shape of the part. This supports abstract and qualitative similarity assessment using positive feature volumes. FFD is converted to Negative Feature Decomposition (NFD), which represents a part as a base component and negative machining features. This supports a detailed, quantitative similarity assessment technique that measures the similarity between machined parts and associated machining processes implied by two parts' NFDs. Features of the NFD are organized into branch groups to capture the NFD hierarchy and feature interrelations. Branch groups of two parts' NFDs are matched to obtain pairs, and then features within each pair of branch groups are compared, exploiting feature type, size, machining direction, and other information relevant to machining processes. This paper, the first one of the two companion papers, describes the similarity assessment methods using convex decomposition and FFD.

Building Feature Ontology for CAD System Interoperability (CAD 시스템 간의 상호 운용성을 위한 설계 특징형상의 온톨로지 구축)

  • 이윤숙;천상욱;한순흥
    • Korean Journal of Computational Design and Engineering
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    • v.9 no.2
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    • pp.167-174
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    • 2004
  • As the networks connect the world, enterprises tend to move manufacturing activities into virtual spaces. Since different applications use different data terminology, it becomes a problem to interoperate, interchange, and manage electronic data among different systems. According to RTI, approximately one billion dollar has been being spent yearly for product data exchange and interoperability. As commercial CAD systems have brought in the concept of design feature for the sake of interoperability, terminologies of design feature need to be harmonized. In order to define design feature terminology for integration, knowledge about feature definitions of different CAD systems should be considered. STEP (Standard for the Exchange of Product model data) have attempted to solve this problem, but it defines only syntactic data representation so that semantic data integration is unattainable. In this paper, we utilize the ontology concept to build a data model of design feature which can be a semantic standard of feature definitions of CAD systems. Using feature ontology, we implement an integrated virtual database and a simple system which searches and edits design features in a semantic way. This paper proposes a methodology for integrating modeling features of CAD systems.

The Exchange of Feature Data Among CAD Systems Using XML (CAD 시스템간의 형상정보 교환을 위한 XML 이용에 관한 연구)

  • 박승현;최의성;정태형
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.30-36
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    • 2004
  • The exchange of model design data among heterogeneous CAD systems is very difficult because each CAD system has different data structures suitable for its own functions. STEP represents product information in a common computer-interpretable form that is required to remain complete and consistent when the product information is needed to be exchanged among different computer systems. However, STEP has complex architecture to represent point, line, curve and vectors of element. Moreover it can't represent geometry data of feature based models. In this study, a structure of XML document that represents geometry data of feature based models as neutral format has been developed. To use the developed XML document, a converter also has been developed to exchange modules so that it can exchange feature based data models among heterogeneous CAD systems. Developed XML document and Converter have been applied to commercial CAD systems.

The Exchage of Feature Data Among CAD System Using XML (XML을 이용한 CAD 시스템간의 형상정보 교환)

  • 정태형;최의성;박승현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.434-440
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    • 2003
  • The exchange of model design date among heterogeneous CAD systems is a difficult task because each system has different data structures suitable for its own functions. STEP has been able to represent product information as a common computer-interpretable form that is required to remain complete and consistent when the product informant is needed to be exchanged among different computer system. However, STEP has difficult architecture in is representing point, line, curve and vectors of element, more over it can't represent geometry data of feature based models. In this study, a structure of XML document that represents geometry data of feature based models as neutral format has been developed. To use the developed XML document, a Converter has also been developed to exchange modules so that it can exchange feature based data models among heterogeneous CAD systems. Aa for evaluation of the developed XML document and Converter, Solidworks and SolidEdge are selected.

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