• Title/Summary/Keyword: Manufacturing Assessment

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Life Cycle Assessment of Timber Arch-Truss Bridge by Using Domestic Pinus rigida Glued-Laminated Timber (리기다소나무 구조용 집성재를 활용한 아치 트러스 목조교량의 전과정평가)

  • Son, Whi-Lim;Park, Joo-Saeng;Kim, Kwang-Mo
    • Journal of the Korean Wood Science and Technology
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    • v.42 no.1
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    • pp.1-12
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    • 2014
  • This study carried out life cycle assessment for evaluating environmental impacts of timber Arch-Truss bridge by using domestic Pinus rigida Miller glued-laminated timber throughout life cycle such as extraction, manufacturing, transportation, construction, use, dismantlement, transportation of waste, disposal and recycling. The life cycle GHG (GreenHouse Gas) emissions of the target bridge are 192.56 ton $CO_2$ eq. in 50 years. Especially, the life cycle GHG emissions of concrete used in the target bridge are 82.84 ton $CO_2$ eq. which accounts for 53.02% of the GWP (Global Warming Potential) in extraction and manufacturing stages. The target bridge is constructed of $116.57m^3$ of domestic Pinus rigida Miller glued-laminated timber and used timber has stored 104.72 ton $CO_2$. If an effect of carbon storage in timber is applied to the total GHG emissions of the target bridge, the GHG emissions can be reduced by 54.38%. In the case of substitution effect, if domestic Pinus rigida Miller glued-laminated timber replaces steel manufactures used in other bridge which has the same structure and life span as the target bridge, the GHG emissions in extraction and manufacturing stages can be reduced by 10.26% to 23.91%.

Convergence Assessment of the Relationship between Oral Health Practice and Dental Caries Risk among Manufacturing Workers -With the CRT® bacteria (일부 제조업 근로자들의 구강건강실천과 치아우식 위험도의 관련성에대한 융합적 평가 -CRT® bacteria를 이용하여)

  • Kang, Hyun-Kyung;Heo, Seong-Eun
    • Journal of the Korea Convergence Society
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    • v.6 no.6
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    • pp.65-74
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    • 2015
  • In this study, the characteristics and oral health status of manufacturing workers were investigated to confirm the factors affecting their risk of developing dental caries and to prepare basic data for developing oral health promotion programs for such workers. A self-administered questionnaire survey and saliva microorganism examinations (S. mutans and Lactobacillus tests) were conducted from July 1 to August 1, 2014 targeting the manufacturing workers in the Busan and Gyungnam areas, to confirm the factors affecting dental caries development among manufacturing workers. As a result, the risk of dental caries was found to be higher in the workers who worked for 10 hours or longer a day than in those who worked for less than 10 hours a day, and in the smokers than in the non-smokers. A 1-point increase in the brushing pattern score resulted in 0.044 times less risk of dental caries development in the S. mutans test and 0.004 times less risk in the Lactobacillus test Therefore, systematic support is needed to improve the work environment of manufacturing workers, along with continuous oral health education in workplaces.

The Effectiveness of Participatory Ergonomics Programs for Prevention of Musculoskeletal Disorders in the Tire Manufacturing Company (타이어 제조회사에서의 참여적 근골격계질환 예방관리프로그램 적용효과)

  • Lee, Yun-Keun;Han, In-Im
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.19 no.1
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    • pp.51-63
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    • 2009
  • In the field of ergonomics, it is evident that participatory action research methodology could contribute to reduce risk factors of work related musculoskeletal disorders(WMSDs). The objective of this study was to evaluate the effectiveness of a participatory ergonomics in reducing the incidence rate and severity of WMSDs in the tire manufacturing company. In this study, an action committee comprising 13 members was organized in the tire manufacturing company. The action group participated at every research process, education and training, assessment and intervention of risk factors, and early detection and management of WMSDs during the 3 years(2004-2006). The prevention programs contributed to an overall reduction in incidence rate by approximately 37.2%, and lost workdays and workers' compensation costs by approximately 55.1%. But, the incidence rate increased 29.0%, and compensation costs increased 59.0% in the first-year setting programs, and both the incidence rate and compensation costs decreased after the second-year managing programs. And, the reduction rates(63.2%) of insurance cases is higher than that(9.7%) of non-insurance cases. The results showed that participatory ergonomics programs may be effective in reducing the incidence and severity rate of WMSDs.

Worker's exposure assessment of cyclonite in explosive compounds and bomb manufacturing companies (폭약 및 폭탄 제조시 발생하는 시클로나이트의 작업자 노출수준 평가)

  • Jeong, Jee Yeon;Lee, Jee Hyeon;Kim, Eun Young;Lee, Seung Hoon
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.21 no.1
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    • pp.55-61
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    • 2011
  • Cyclonite is a white powder and is very explosive. It can cause seizures (a problem of the nervous system) in human and animals when large amounts are inhaled or eaten. Research papers for workers exposure assesment of the cyclonite are very a few in the world. A field study was conducted at explosive compounds and bomb manufacturing companies to evaluate workers exposure to cyclonite. The airborne average concentration of cyclonite in explosive compounds manufacturing company was $4.10{\mu}g/m^3$(range: ND - $59.92{\mu}g/m^3$), and that of cyclonite in bomb manufacturing company was $31.49{\mu}g/m^3$(range: ND - $291.41{\mu}g/m^3$). Package process and assembly process in both companies were considered the high potential of exposure to cyclonite. Even though all airborne concentrations of cyclonite were lower than occupational exposure standard (MOEL: $500{\mu}g/m^3$), exposure to cyclonite can also occur through dermal contact during manufacture, handling, and clean-up of cyclonite. So control measures for protecting skin absorption of cyclonite were needed for preventing adverse health effect by cyclonite exposure.

Development of the Reliability Index for Improving the Reliability of the Manufacturing Equipment (제조업 장비의 신뢰성 향상을 위한 신뢰성지수 개발)

  • Yu, Sangwoo;Park, Jungwon;Kim, Min;Hong, Jungpyo;Oh, Geuntae;Na, Yoonkyoon
    • Journal of Applied Reliability
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    • v.16 no.3
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    • pp.245-253
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    • 2016
  • Purpose: The purpose of this study is to measure the reliability of complex equipment. Reliability of product is one of the most important factor to achieve competitiveness in the market. While there were many researches for assessing the reliability on components and modules, research on quantitative assessment tool for equipment with many component was little because of equipment's complexity. Methods: In this article, we developed index to assess reliability management system by using IEC 60300 and Reliability Management Tool-kit. With MIR and BARS, we developed reliability index clauses relevant to reliability activities and found weight factor for each clause by survey on experts. Results: The results of this study were as follows; reliability index that can assess both management side and technology side of the company was developed. Conclusion: Using this index, we assessed the reliability of a manufacturing equipment and found out the current reliability level of the manufacturing equipment, and derived improvement points.

Exposure Assessment of Airborne Cobalt in Manufacturing Industries (코발트 취급사업장의 공기 중 코발트 노출평가)

  • Kim, Jae Hong;Jung, Jong-Hyon;Phee, Young Gyu
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.25 no.2
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    • pp.166-173
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    • 2015
  • Objectives: The purpose of this study was to evaluate cobalt concentrations in airborne inhalable, total and respirable dust from manufacturing industries using cobalt. Methods: To compare cobalt concentrations, three types of dust samplers(a 37mm closed cassette sampler, Institute of Occupational Medicine(IOM) sampler, and Aluminum cyclone sampler) were used. The analysis of cobalt concentrations was conducted using AAs based on the NIOSH 7300 method. Results: The geometric mean of cobalt concentration in total dust was $1.47{\mu}g/m^3$, and the rate of excess of the Korean Occupational Exposure Limit(KOEL) was 10.0%. The geometric mean concentrations of cobalt in super alloy manufacturing industries were higher than those in plating industries, and molding operations showed higher exposure levels to cobalt than did other operations. Conclusions: The rate of cobalt concentration in inhalable dust from super alloy manufacturing industries exceeding the Workplace Exposure Limit(WEL) as recommended by the Health & Safety Executive(HSE) was 7.1%, which means proper work environmental management is required through wet work environments. Given that molding operations had higher cobalt concentrations, it is necessary to apply measures such as local exhaust for reducing airborne dust in cobalt manufacture industries.

A Study on Methodology and Application of Life Cycle Assessment - Concerning Semiconductor (반도체를 대상으로 한 LCA(Life Cycle Assessment)의 방법론 및 적용에 관한 연구)

  • Chung, Chan Kyo;Koo, Hee Jun
    • Clean Technology
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    • v.2 no.2
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    • pp.201-213
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    • 1996
  • Environmental regulation has traditionally focused on specific phenomena and adopted the so-called end-of-pipe approach. Recently, however, the new environmental paradigm is more concerned with minimization of waste generation, efficient material and energy use, pollution prevention, etc. The basis of above concept is that one must consider the environmental impacts of a product not only during its manufacturing stage, but during all life stages. In the present study, the current status of LCA and its importance to environmental impacts have been reviewed. In the usual approach to LCA, screening LCA method has been used to promote international competition and define environmental concerns during semiconductor manufacturing. In the present study, a review of semiconductor manufacturing process and its environmental implication has been conducted to quantify the material and energy requirements, minimize the waste generation, and evaluate production cost. Recommended activities are also specified for process modification to improve the process efficiency.

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A Study on the Contribution Evaluation of Developer in Convergence Social App Manufacturing Platform (융복합 소셜 앱 제작 플랫폼에서 참여자의 기여도 평가 방법에 관한 연구)

  • Gu, Seokmo;Park, SeongIk;Park, KyungDong;Ahn, ByongSun;Kim, Yei-chang
    • Journal of Digital Convergence
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    • v.13 no.9
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    • pp.225-233
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    • 2015
  • The convergence social app manufacturing platform for both demander and developer in worldwide provides a collective collaborative development approach. This platform can bring enhanced productivity with exchange of views among participants. If the assessment is not fair that many participants will leave the collective collaborative project. The previous studies verified the reliability of the evaluation based on statistical techniques. Because the previous studies did not consider the task performance of participants, do not reflect the feature of project tasks. So, the contribution scores of the participants can be distorted. In this study, we suggest the method for evaluating the development contributions value. This is considered the task performance of participants and involved the method of equitable and consistency peer assessment.

Exposure Assessment of Tile Manufacturing Workers to Crystalline Silica (타일 제조 작업자의 결정형 유리규산 노출평가 사례)

  • Won-Seok Cha;Eun-Young Kim;Dae-Ho Kim
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.33 no.3
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    • pp.291-297
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    • 2023
  • Objectives: An epidemiological investigation was requested for a worker who developed COPD and IPF after long-term molding and firing at a domestic tile manufacturing site. We would like to share the results of the exposure assessment and the estimation of past work. Methods: The content of crystalline silica in four raw materials was analyzed, and the respirable fraction of crystalline silica and dust generated in the air from molding and firing workers and other processes were measured. The measurement and analysis method referred to the NIOSH method. Results: The crystalline silica content of the raw material was 24~47%. The concentration of crystalline silica in the molding and firing process workers and the surrounding area was at the level of the exposure standards set by the Ministry of Employment and Labor and ACGIH, and the respirable and total dust exposure levels were generally low. The crystalline silica concentration of the area samples measured to estimate past work was about twice as high as the exposure standard of the Ministry of Employment and Labor (0.05 mg/m3), and the exposure levels of respirable dust were also quite high at 0.903 and 1.332 mg/m3. Conclusions: It was confirmed that tile molding and firing workers are currently exposed to a fairly high level of crystalline silica, and a high level is also confirmed in area samples to estimate past work. In the past, it is judged that the level of exposure would have been much higher due to differences in production volume, working method, presence/absence of local ventilation facilities, and process layout. When working in such a working environment for a long time, respiratory diseases such as lung cancer, COPD, and IPF can occur.

Development of a Risk Assessment Program for Chemical Terrorism (화학적 테러에 대한 위험성 평가 프로그램 개발)

  • Lee, Younghee;Kim, Eunyong;Kim, Jinkyung;Moon, Il
    • Journal of Korean Society of societal Security
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    • v.1 no.1
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    • pp.63-67
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    • 2008
  • This study focuses on assessing the security ri sk or the terrorism in chemical process industries. This research modifies conventional method for assessing the terrorism risk. The risk assessment method is developed and it is implemented as software to analyze the possibility of terrorism and sabotage. This program includes five steps; asset characterization, threat assessment, vulnerability analysis, risk assessment and new countermeasures. It is a systematic, risk based approach in which risk is a function of the severity of consequences of an undesired event, the likelihood of adversary attack, and the likelihood of adversary success in causing the undesired event. The reliability of the program is verified using a dock zone case. The case dock zone includes a storage farm, a manufacturing plant, an electrical supply utility, a hydrotreater unit, many containers, and administration buildings. This study represents chemical terrorism response technology, the prevention plan, and new countermeasure to mitigate by using risk assessment methods in the chemical industry and public sector. This study suggests an effective approach to the chemical terrorism response management.

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