• Title/Summary/Keyword: Manufacturing 3.0

Search Result 1,967, Processing Time 0.045 seconds

Surface roughness prediction with a full factorial design in turning (완전요인계획에 의한 선삭가공시 표면거칠기 예측)

  • Yang, Seung-Han;Lee, Young-Moon;Bae, Byong-Jung
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.1 no.1
    • /
    • pp.133-140
    • /
    • 2002
  • The object of this paper is to predict the surface roughness using the experiment equation of surface roughness, which is developed with a full factorial design in turning. $3^3$ full factorial design has been used to study main and interaction effects of main cutting parameters such as cutting speed, feed rate, and depth of cut, on surface roughness. For prediction of surface roughness, the arithmetic average (Ra) is used, and stepwise regression has been used to check the significance of all effects of cutting parameters. Using the result of these, the experimental equation of surface roughness, which consists of significant effects of cutting parameters, has been developed. The coefficient of determination of this equation is 0.9908. And the prediction ability of this equation was verified by additional experiments. The result of that, the coefficient of determination is 0.9718.

  • PDF

The Possibility of Utilizing Stone Powder Sludges as Adsorbents for Heavy Metals (중금속 흡착제로서 석분슬러지의 활용 가능성)

  • 진호일;민경원
    • Economic and Environmental Geology
    • /
    • v.33 no.6
    • /
    • pp.519-524
    • /
    • 2000
  • This study has been performed to evaluate the possibility of utilizing stone powder sludges from stone quarry and manufacturing plant as adsorbents for heavy metals in industrial wastewater. The stone powder sludges from stone quarry (IS-01) have the most effective adsorption capacity (above 95% of initial concentrations) under the given experimental conditions of reaction times (Pb : 15 min, Cu : 2 hr, Zn : 48 hr), initial acidity of solution (pH>3) and dosage (sludge/liquid ratio : 0.02). The stone powder sludges from manufacturing plant (CW-01) show relatively high adsorption capacity (about 95% of initial concentrations) only for Pb with a reaction times of 12 hours, initial acidity of solution (pH>3) and dosage (sludge/liquid ratio : 0.02). The stone powder sludges (IS-01) from stone quarry having relatively excellent adsorption capacity under the given experimental conditions show their potential utilization as heavy metal adsorbents.

  • PDF

A Study on the Configuration of Turbo Charger through Flow Analysis (유동해석을 통한 터보차저 형상 연구)

  • Han, Moonsik;Cho, Jaeung
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.17 no.3
    • /
    • pp.34-38
    • /
    • 2018
  • Recently, the turbo charger has become an important part because it yields little displacement and high power while downsizing the engine's fuel ratio for environmental purposes. In this study, flow analysis was conducted to form the basis of data regarding the best efficiency. The axial displacement was changed from none to 25 mm by controlling the configuration of the turbo charger and the flow analyses were compared with each other. The maximum rate of the outlet of model 1 was 46.36 m/s and the maximum pressure of model 4 was 0.761946 Pa. The maximum flow rate of model 4 was 0.000187650 kg/s. This study's result should aid in the effective design of a turbo charger with high performance.

Thick Copper Substrate Fabrication by Air-Cooled Lapping and Post Polishing Process (공기 냉각 방식의 래핑을 이용한 구리 기판 연마 공정 개발)

  • Lee, Ho-Cheol;Kim, Dong-Jun;Lee, Hyun-Il
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.19 no.5
    • /
    • pp.616-621
    • /
    • 2010
  • New type of the base material of the light-emitting diode requires copper wafer in view of heat and electrical conductance. Therefore, polishing process of the substrate level is needed to get a nanometer level of surface roughness as compared with pattern structure of nano-size in the semiconductor industry. In this paper, a series of lapping and polishing technique is shown for the rough and deflected copper substrate of thickness 3mm. Lapping by sand papers tried air cooling method. And two steps of polishing used the diamond abrasives and the $Al_2O_3$ slurry of size 100mm considering the residual scratch. White-light interferometer proved successfully a mirror-like surface roughness of Ra 6nm on the area of $0.56mm{\times}0.42mm$.

Stydies on the Substitution of the Activated Aromatic Chloride with Alkoxy Group. (방향족 활성 Chloro화합물의 Alkoxy기 치환에 관한 연구)

  • 조윤상;공영식
    • YAKHAK HOEJI
    • /
    • v.19 no.2
    • /
    • pp.101-110
    • /
    • 1975
  • p-Chloronitrobenzene(substrate) and p-nitrophenetole (product) were quantitatively analyzed to know the degree of extent of reaction in the process of time. The calibration curve was prepared by the internal satndard method in gaschromatography. 2,6-Dimethyl-naphthalene was used as internal standard. The rate constant(k), the reaction velocity in various concentrations of NaOH altered, and the formation of byproducts(azo-compound and p-nitrophenol) with the amounts of MnO$_{2}$ and NaOH altered, were studied. From the results of these of MnO$_{2}$ and NaOH altered, were studied. From the results of these experiments, this reaction was second order and the rate constant was k=10.3 $\times$ 10$^{-3}$ mole$^{-21$. When p-chloronitrobenaene 1 pt. NaOH 0.56pts. MnO$_{2}$ 0.5pts. and ethanol 25 pts-were reacted about 10 hours, p-nitrophenetole was nearly quantitatively obtained without byproducts.

  • PDF

A Novel Manufacturing Method of Urea-formaldehyde Resin with the Titanium Dioxide for Reducing Formaldehyde Emission (TiO2를 이용한 목질보드용 요소수지의 포름알데히드방출 저감을 위한 새로운 제조방법)

  • Park, Han-Sang;Lee, Hwa-Hyoung
    • Korean Journal of Agricultural Science
    • /
    • v.36 no.1
    • /
    • pp.11-18
    • /
    • 2009
  • The purpose of this study is to examine a proper amount of addition and a proper point for addition of titanium dioxide for the manufacture of E0 type of urea-formaldehyde resin (UF). The reduction of free formaldehyde from UF resin treated particle board was also investigated. $TiO_2$ content was 0.5%, 1% and 3% on the dry basis of UF resin. UV light was used to initiate reaction. The results of this study are as follows: 1. During UF resin manufacturing process, the second adding step of urea was proper point for $TiO_2$ addition. 2. 1 % addition of $TiO_2$ gave good values for the Eo type urea-formaldehyde resin. 3. There was no significant difference between physical properties of particle board, but the higher the adding content of titanium dioxide resulted in the lower the mechanical properties.

  • PDF

Study on Durability by Structural Analysis of Bulldozer (불도저의 구조해석에 의한 내구성 연구)

  • Han, Moon-Sik;Cho, Jae-Ung
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.20 no.3
    • /
    • pp.239-244
    • /
    • 2011
  • This study analyzes the behaviors on stress, fatigue and vibration about bulldozer in operation. Maximum equivalent stress is shown with the frequency of 100 Hz in case of the harmonic vibration analysis applied with force. Among the cases of nonuniform fatigue loads, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. In case of 'Sample history' with the average stress of 0 to -105MPa and the amplitude stress of 0 to $1.617{\times}105MPa$, the possibility of maximum damage becomes 3.23%. This stress state can be shown with 5 times more than the damage possibility of 'SAE bracket history' or 'SAE transmission'. The structural result of this study can be effectively utilized with the design of bulldozer by investigating prevention and durability against its damage.

Lipid Improvement Effect of New manufacturing method produced Kyeongok-go on hyperlipidemia rats (제조방법을 달리한 경옥고의 고콜레스테롤혈증 흰쥐에 미치는 효능 비교 연구)

  • Choe, UngSik;Ku, Garam;Lee, AhReum;Kwon, OJun;Seo, Young-Bae
    • The Korea Journal of Herbology
    • /
    • v.32 no.3
    • /
    • pp.9-17
    • /
    • 2017
  • Objectives : Kyeongok-go has the effect of antioxidant, anti-cancer, improving fatigue, and hyperlipidemia, but it is not easy to use in clinical practice becausee of the complicated manufacturing process of heat control and moisture control. The aim of this study was to explore the lipid improvement effect of new manufacturing methods prodeced Kyeongok-go in hyperlipidemia rats. Methods : The SD rats were divided randomly into 8 groups of six animals each : Normal rats (Nor), hyperlipidemia rats (Con), hyperlipidemia rats treated with Spirulina 60 mg/kg(SP60), hyperlipidemia rats treated with Commercial Kyeongok-go 1 g/kg (K0), hyperlipidemia rats treated with Kyeongok-go manufactured by heating mantle 1 g/kg (K1), hyperlipidemia rats treated with ginseng fermentation Kyeongok-go 1 g/kg (KF), hyperlipidemia rats treated with Kyeongok-go with black ginseng 1 g/kg (BK), hyperlipidemia rats treated with black ginseng fermentation Kyeongok-go 1 g/kg (BKF). The experimental group induced hyperlipidemia by eating high cholesterol diet for 8 weeks. Also, we compared Kyeongok-go manufacturing method using the new method compared with traditional method. Results : As a result, the improvement effect of hyperlipemia using the new method showed the similar or better improvement effect compared with the conventional method, and it is considered that the Kyeongok-go manufacturing method using the new method can be substituted for the traditional Kyeongok-go manufacturing method. Conclusion : In conclusion, these results suggest that new manufacturing methods prodeced Kyeongok-go has the potential as a anti-hyperlipidemia material which possess lipid improvement activities.

A Method for Prediction of Quality Defects in Manufacturing Using Natural Language Processing and Machine Learning (자연어 처리 및 기계학습을 활용한 제조업 현장의 품질 불량 예측 방법론)

  • Roh, Jeong-Min;Kim, Yongsung
    • Journal of Platform Technology
    • /
    • v.9 no.3
    • /
    • pp.52-62
    • /
    • 2021
  • Quality control is critical at manufacturing sites and is key to predicting the risk of quality defect before manufacturing. However, the reliability of manual quality control methods is affected by human and physical limitations because manufacturing processes vary across industries. These limitations become particularly obvious in domain areas with numerous manufacturing processes, such as the manufacture of major nuclear equipment. This study proposed a novel method for predicting the risk of quality defects by using natural language processing and machine learning. In this study, production data collected over 6 years at a factory that manufactures main equipment that is installed in nuclear power plants were used. In the preprocessing stage of text data, a mapping method was applied to the word dictionary so that domain knowledge could be appropriately reflected, and a hybrid algorithm, which combined n-gram, Term Frequency-Inverse Document Frequency, and Singular Value Decomposition, was constructed for sentence vectorization. Next, in the experiment to classify the risky processes resulting in poor quality, k-fold cross-validation was applied to categorize cases from Unigram to cumulative Trigram. Furthermore, for achieving objective experimental results, Naive Bayes and Support Vector Machine were used as classification algorithms and the maximum accuracy and F1-score of 0.7685 and 0.8641, respectively, were achieved. Thus, the proposed method is effective. The performance of the proposed method were compared and with votes of field engineers, and the results revealed that the proposed method outperformed field engineers. Thus, the method can be implemented for quality control at manufacturing sites.

Heat Distribution Analysis of an End-Quenching Process Considering Latent Heat of Transformation (변태잠열을 고려한 담금과정의 열전도 해석)

    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.7 no.3
    • /
    • pp.79-84
    • /
    • 1998
  • It is very difficult to analyze the transient temperature distribution during quenching of the steel because of coupled effects among temperature, structures and stresses. In this paper, using Inoue's equation of evolution and mixture rule, transient temperature distribution is calculated by the finite element method considering latent heat of transformation structure and temperature dependence of physical and mechanical prperties for the 0.45% carbon cylindrical steel bar with 40mm diameter and 20mm height during end-quenching.

  • PDF