• 제목/요약/키워드: Manufacturing 3.0

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반응표면분석법에 의한 가공버터 제조의 최적화 및 Rheology 분석 (Optimization of the Manufacturing of Process Butter by Response Surface Methodology and Its Texture and Rheological Properties)

  • 서문희;윤경;백승천
    • Journal of Dairy Science and Biotechnology
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    • 제26권2호
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    • pp.51-56
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    • 2008
  • Using central composite design, we have designed optimization of the manufacturing of processed butter. And response surface analysis by least-square regression was used Statistical Analysis System(SAS). Central composite design can be achieved by response surface techniques that allow flexibility in modeling and analysis. Response surface methodology(RSM) was used to optimize hardness(%) using as independent variables; the content of butter($X_1$), ranging from 50 to 90(%), the content of soybean oil($X_2$), from 0 to 20(%), and the hydrogenated soybean oil($X_3$) from 0 to 4(%). The results on the regression coefficients calculated for overrun by response surface by least-square regression(RSREG) were followed. It was considered that the linear regression was significant(p<0.01). As for the processed butter, the regression model equation for the hardness(Y, %) to the change of an independent variable could be predicted as follow: $Y=60.88-8.92X_2-{29.3X_2}^2$. The optimal for the manufacturing of processed butter were determined at the content of butter of 88.22%, soybean oil of 6.71% and hydrogenated soybean oil of 2.36%, respectively. Optimum compositions were resulted in hardness of 65.78 N. Finally the reference sample(Butter in the morning, Seoul Dairy Co-op.) and processed butter manufacturing under the optimal conditions were compared with spreadability test. The spreadability scores result from reference sample and butter under optimal conditions was not found a significant difference.

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Characteristics of Occupational Injuries in the Automobile Parts Manufacturing Industry

  • Yang, Seung Tae;Jeong, Byung Yong;Park, Myoung Hwan
    • 대한인간공학회지
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    • 제36권3호
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    • pp.231-244
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    • 2017
  • Objective: This study aims to understand the occupational injury characteristics of the workers in the motor vehicle parts (automobile parts) manufacturing industry and to present basic guidelines on accident prevention through accident analysis. Background: There occur many occupational injuries in the motor vehicle parts manufacturing industry. But there were few researches for the occupational injuries of the workers in the motor vehicle parts manufacturing industry. Method: This study analyzed the data of occupational injuries of 1,609 workers in the motor vehicle parts manufacturing industry in 2015. The accident characteristics were analyzed by dividing them into worker related factors and accident related factors. Results: Among the occupational injuries of the workers in the motor vehicle parts manufacturing industry, 80.6% of the victims were males, 64.0% were older than 40. 57.8% of the victims were employed by the companies with less than 50 workers. In addition, there was a difference in accident characteristics according to age, work experience, employment type, events or exposures, accident time of the day, agents, natures of injuries and illnesses, injured organs and injured body part. Conclusion: It is important to prevent equipment/machinery accidents. For this purpose, more efforts should be made to establish safety measures faithful to the basics of safety devices and safety work procedures. It is also suggested that prevention of disasters should be intensively carried out for workplaces with less than 50 employees and middle-aged and elderly people. Application: The result can be used to present guidelines for preventative measures for the workers in the motor vehicle parts manufacturing industry including safety education/training.

절삭중 밀링공구의 마멸과 음향방출의 관련성에 관한 연구 (A Study on the Wear of Milling Tool and Relativity of Acoustic Emission in Cutting Process)

  • 윤종학;김동성
    • 한국생산제조학회지
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    • 제4권2호
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    • pp.31-37
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    • 1995
  • This study is focused on the prediction of appropriate tool life by clarifying the correlation between progressive tool wear and AE signal. when rcutting SM45C by End mill in machining center. First of all, end mill have a problem that position of sensor sticking because it is revolution tool, but I think that it can be bained specific character according to sticking Sensor in the Vise. Consequently, the following results have been obtained; 1. Each cutting speed of feed rate over 0.1mm had a tendency to increase linearly according to the RMSAE 2. The level of AE signal at the same cutting area was more sensitive to depth of cut tharn the variation of feed rate 3. In the range of cutting duringqr about 75minqr atqr cutting speed 27m/min flankqr wear turns up aboutqr 0.21mm, aboutqr 0.29mm in the caseqr of about 65minqr at 33/min, qr hereby RMSAE increased rapidly at 0.2mm flank wear, also AE-HIT and CUM-CNTS.

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피로균열 성장과정에 대한 평가방법의 영향 (Influence of Evaluation Methods for Fatigue Crack Growth Process)

  • 안철봉
    • 한국생산제조학회지
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    • 제8권1호
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    • pp.119-125
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    • 1999
  • The distribution of fatigue crack growth rate is subjected to the measuring interval and calculated method of growth rate. In this paper, in order to establish the method of determining the distribution of fatigue crack growth rate, which ignores those influences, a series of fatigue crack growth experiments and measuring intervals of crack length calculated reasonable are presented. The main conclusions obtained are summarized as follows: 1) As a result of the ΔP constant test and ΔK constant test, it is thought that an approximate measuring interval of 0.3~0.7mm is reasonable, which allows for few errors and is little subjected to the calculated method of crack growth rate. 2) After generally comparing the error estimation by using the experimental data of CCT specimen with the error rating of the CT specimens, it is possible that the fatigue test has few errors within the measuring interval, ξ(Δa/W)=0.0067~0.017, regardless of the dimension of specimen geometry.

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Workers' Exposure to Indium Compounds at the Electronics Industry in Republic of Korea

  • Yi, Gwangyong;Jeong, Jeeyeon;Bae, Yasung;Shin, Jungah;Ma, Hyelan;Lee, Naroo;Park, Seung-Hyun;Park, Dooyong
    • Safety and Health at Work
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    • 제12권2호
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    • pp.238-243
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    • 2021
  • Objectives: The aim of this study was to provide baseline data for the assessment of exposure to indium and to prevent adverse health effects among workers engaged in the electronics and related industries in Republic of Korea. Methods: Total (n = 369) and respirable (n = 384) indium concentrations were monitored using personal air sampling in workers at the following 19 workplaces: six sputtering target manufacturing companies, four manufacturing companies of panel displays, two companies engaged in cleaning of sputtering components, two companies dedicated to the cleaning of sputtering target, and five indium recycling companies. Results: The level of exposure to total indium ranged from 0.9 to 609.3 ㎍/m3 for the sputtering target companies; from 0.2 to 2,782.0 ㎍/m3 for the panel display companies and from 0.5 to 2,089.9 ㎍/m3 for the indium recycling companies. The level of exposure to respirable indium was in the range of 0.02 to 448.6 ㎍/m3 for the sputtering target companies; 0.01 to 419.5 ㎍/m3 for the panel display companies; and 0.5 to 436.3 ㎍/m3 for the indium recycling companies. The indium recycling companies had the most samples exceeding the exposure standard for indium, followed by sputtering target companies and panel display companies. Conclusions: The main finding from this exposure assessment is that many workers who handle indium compounds in the electronics industry are exposed to indium levels that exceed the exposure standards for indium. Hence, it is necessary to continuously monitor the indium exposure of this workforce and take measures to reduce its exposure levels.

산업단지에서 배출되는 폐 유기성 슬러지의 열적 특성 -제지업 및 음식료업을 중심으로- (A Study on the Thermal Characteristics of Waste Organic Sludges Generated from the Industrial Complex -Paper and Beverage Manufacturing Industries-)

  • 손병현;이주호;정문헌;김민철;고주현;박흥석;이강우
    • 한국산학기술학회논문지
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    • 제9권5호
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    • pp.1359-1367
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    • 2008
  • 산업단지의 제지산업 및 음식료업에서 발생하는 유기성슬러지에 대하여 삼성분, 원소조성, 발열량, 열중량 분석 및 연소시험을 실시하였다. 삼성분 분석 결과 제지업의 평균값은 수분함량이 66.07%, 가연분이 14.67%, 회분이 19.29%로 나타났으며, 음식료업의 경우 평균값은 수분함량이 54.98%, 가연분이 26.77%, 회분이 18.23%로 나타났다. 원소분석 결과 평균값은 제지산업의 경우 C 21.75%, H 3.42%, O 32.70%, N 0.63%, S 0.30%로 나타났으며, 음식료업의 경우 C 39.88%, H 4.28%, O 23.20%, N 2.65%, S 0.35%로 나타났다. Dulong식을 이용하여 계산한 저위발열량이 2,000 kcal/kg을 넘는 T사의 경우 직접 연소 처리하여 에너지화 하는 것이 가능할 것으로 판단되지만 전처리가 필요하며, A와 C업체의 경우 연소처리를 통한 에너지화에는 어려움이 있을 것으로 판단된다. TGA 분석 결과, A사에서 배출되는 슬러지는 $700^{\circ}C$ 이상에서 연소를 해야 할 것으로 판단되며, C, I, T 3개 회사에서 배출되는 슬러지는 최소 $800^{\circ}C$ 이상 연소온도를 올려야 할 것으로 판단된다

시멘트 사업장 생산직 남자 근로자의 건강증진행위 (Health Promotion Behavior of the Labor Workers at the Cement Manufacturing Company)

  • 이선혜;전미영
    • 보건교육건강증진학회지
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    • 제21권3호
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    • pp.35-51
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    • 2004
  • The purpose of this study was to identify the health promotion behavior(HPB) of the labor workers at the cement manufacturing company based on the Health Promotion Model by Pender(1996). Data were collected by self-reported questionnaire from 180 blue workers at the 2 cement factories under the permission of data collection and cooperation with managers in the factories. For data analysis, Descriptive statistics, t-test, ANOVA, Pearson correlation, Multiple regression with SPSS/PC + 10.0 version were used. The results were as follows: 1. The average scores for the HPB, consisted of 6 subdimensions was 2.74. The highest mean score was 2.88 in 'Exercise' and the lowest on was 2.58 'Responsibility of health'. 2. The score of the HPB was statistically different according to educational level(p<.00l), perceived health status(p<.00l) and satisfaction of working environment(p<.05). 3. HPB was positively related to age(p<.05), perceived health status(p<.00l), job satisfaction(p<.05), and satisfaction of working environment(p<.05), while it showed negative correlation with educational level(p<.01). 4. According to the results of multiple regression analysis, factors affecting HPB were perceived health status and education level explained 20.3% of variance. From this research findings, we need to different approach in develop health promotion program of Cement manufacturing company workers and focusing on improvement to job satisfaction and satisfaction of working environment.

수피(樹皮)보드의 새로운 제조방법(製造方法)과 그 물리기계적(物理機械的) 성질(性質)에 관(關)한 연구(硏究) (Studies on the new manufacturing process and physical, mechanical properties of barkboard)

  • 이화형
    • Journal of the Korean Wood Science and Technology
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    • 제17권4호
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    • pp.26-34
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    • 1989
  • This study was carried out to manufacture bark board from oak bark by new processes and to examine the physical and mechanical properties of the board. This process with no addition of adhesive used higher pressure and temperature than the conventional one and was applied with or without paraformaldehyde. The results are as follows: 1. The new manufacturing process allowed a good bark board with high absorption coefficient. 2. The best manufacturing process for the mechanical properties of bark board was paraformaldehyde 10%-$250^{\circ}C$-100kg/$cm^2$-3 minutes, (bending strength 40kg/$cm^2$, internal bonding strength 2kg/$cm^2$) and the best manufacturing process for both the mechanical properties of bark board and economic point of view was $250^{\circ}C$-100kg/$cm^2$-3 minutes (bending strength 28kg/$cm^2$, internal bonding strength 1.52kg/$cm^2$). 3. Bark board showed specific gravities from 0.94 to 1.03 and air dried moisture content 9.2% to 11.7%, but Bark board needed paraffin wax emusion treatment. 4. The absorption coefficient of bark boards had two peaks along with frequency; one in 200-400 cps, the other 1200-2000 cps. The former was low but the latter great.

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3차원 부품 레이저 용접용 스캐너 광학 최적설계 (Optimization of Optics Design for 3D Laser Scanner)

  • 최해운
    • 한국기계가공학회지
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    • 제19권6호
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    • pp.96-101
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    • 2020
  • In this paper, we present the results of our research to perform 3D laser scanning functions by adding a focusing lens to a conventional 2D laser scanner. For the optical design, the ray-tracing technique was used along with a total of four lenses as the variable incident focusing lens, the collimating lens, and the F-Theta lens. As design variables, the curvature of the incident focusing lens (Lens #1) was assumed to be us, l mm and sumed mm, and the incident angles were set at 0cidenus, l. In addition, the distance between the focusing lens and the collimating lens was set to vary from 5 mm to 15 mm. When the incident focal length was varied from 5 mm to 15 mm, the exit focal length was calculated to vary from 67.5 mm to 56.8 mm for the lens with R = 100 mm and from 108.5 mm to 99.0 mm for the lens with R = 150 mm. When the incident angle was 0°, the focal aberration was only slightly observable at 10㎛ in both the x- and y-direction. At 7.5° was the focal aberration of approximately 20~50㎛ was measured at 20㎛. To investigate the chromatic aberration of the designed optical device, the distortion of the focus was observed when the 550 nm beam was simulated on lens designed for a 980 nm wavelength.

Computer-Aided Alloy Design of Insert Metal for Transient Liquid Phase Bonding of High Aluminum Ni-base Superalloys

  • Nishimotd, Kazutoshi;Saida, Kazuyoshi
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.803-808
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    • 2002
  • A computer-aided alloy-designing technique to develop the insert metal for transient liquid phase (TLP) bonding was applied to high aluminum Ni-base superalloys. The main procedure of a mathematical programming method was to obtain the optimal chemical composition through rationally compromising the plural objective performances of insert metal by a grid-search which involved data estimation from the limited experimental data using interpolation method. The objective function Z which was introduced as an index of bonding performance of insert metal involved the melting point, hardness (strength), formability of brittle phases and void ratio (bonding defects) in bond layer as the evaluating factors. The contour maps of objective function Z were also obtained applying the interpolation method. The compositions of Ni-3.0%Cr-4.0%B-0.5%Ce (for ${\gamma}$/${\gamma}$/${\beta}$ type alloy) and Ni3.5%Cr-3.5%B-3%Ti (for ${\gamma}$/${\gamma}$ type alloy) which optimized the objective function were determined as insert metal. SEM observations revealed that the microstructure in bond layers using the newly developed insert metals indicated quite sound morphologies without forming microconstituents and voids. The creep rupture properties of both joints were much improved compared to a commercial insert metal of MBF-80 (Ni-15.5%Cr-3.7%B), and were fairly comparable to those of base metals.

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