• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 1997년도 가을 학술발표회 논문집
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• pp.83-88
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• 1997

In this paper, we described the basic elements (relative flowing area ratio and funeling velocity ratio in mortar, flowability and self-compactibility in concrete, and etc.) required for the maximum mix design of the super flowing concrete (SFC) using manufactured sand. Also, manufactured sand and fly ash were used for investigating characteristics of SFC through various experiments (replacement ratio of manufactured sand, optimum mix condition) before producing the concrete in batch plant. As the result of this project, the SFC using manufactured sand up to 50% showed high flowability and self-compactibility in fresh concrete. Furthermore, its compressive strength is higher than normal concrete without manufactured sand. From now on, this study may suggest how to apply manufactured sand in the SFC.

• Advances in concrete construction
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• 제16권4호
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• pp.177-188
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• 2023

In the context of the shortage of river sand, two types of manufactured sand (MS) were used to partially replace river sand (RS) to design manufactured sand concrete (MSC). A total of 81 specimens were designed for uniaxial compression test and beam flexure test. Two parameters were considered in the tests, including the types of MS (i.e. limestone manufactured sand (LMS), pebble manufactured sand (PMS)) and the MS replacement percentage (i.e., 0%, 25%, 50%, 75%, 100%). The stress-strain curves of MSC were obtained. The effects of these parameters on the compressive strength, elastic modulus, peak strain, toughness and flexural strength were discussed. Additionally, the sensitivity of particle size distributions to the performance of MSC was evaluated based on the grey correlation analysis. The results showed that compared with river sand concrete (RSC), the rising slope of the stress-strain curves of limestone manufactured sand concrete (LMSC) and pebble manufactured sand concrete (PMSC) were higher, the descending phrase of LMSC were gentle but that of PMSC showed an opposite trend. The physical and mechanical properties of MSC were affected by the MS replacement percentage except the compressive strength of PMSC. When the replacement percentage of LMS and PMS were 50% and 25% respectively, the corresponding performances of LMSC and PMSC were better. In generally, when the replacement percentage of LMS and PMS were same, the comprehensive performance of LMSC were better than that of PMSC. The constitutive model and the equations for mechanical properties were proposed. The influence of particle ranging from 0.15 mm to 0 mm on the performance of MSC was lower than particle ranging from 4.75 mm to 0.15 mm but this influence should not be ignored.

• Advances in concrete construction
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• 제9권6호
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• pp.589-596
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• 2020

In an effort to find alternate, environment friendly and sustainable building materials, the scope of possible utilization of iron slag (I-sand), generated as a by-product in iron and steel industries, as fine aggregates in reinforced cement concrete (RCC) made with manufactured sand (M-sand) is examined in this manuscript. Systematic investigations of the physical, mechanical, microstructural and durability properties of I-sand in comparison with RCC made with M-sand have been carried out on various mix designs prepared by the partial/full replacement of I-sand in M-sand. The experimental results clearly indicate the possibility of utilizing iron slag for preparing RCC in constructions without compromising on the property of concrete, durability and performance. This provides an alternate possibility for the effective utilization of industrial waste, which is normally disposed by delivering to landfills, in building materials which can reduce the adverse environmental effects caused by indiscriminate sand mining being carried out to meet the growing demands from construction industry and also provide an economically viable alternative by reducing the cost of concrete production.

• 한국세라믹학회지
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• 제46권1호
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• pp.30-34
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• 2009

A Sand blasting technology has been used to address via and trench processing of glass wafer of optic semiconductor packaging. Manufactured sand blast that is controlled by blast nozzle and servomotor so that 8" wafer processing may be available. 10mm sq test device manufactured by Dry Film Resist (DFR) pattern process on 8" glass wafer of $500{\mu}m's$ thickness. Based on particle pressure and the wafer transfer speed, etch rate, mask erosion, and vertical trench slope have been analyzed. Perfect 500 um tooling has been performed at 0.3 MPa pressure and 100 rpm wafer speed. It is particle pressure that influence in processing depth and the transfer speed did not influence.

• 한국주조공학회지
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• 제43권3호
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• pp.107-136
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• 2023

주강품 사형주조에는 천연규사가 보편적으로 사용되었고, 규사의 열적특성 부족에 의한 소착결함 억제를 위해, 크로마이트사가 사용되기도 하였으나, 반복 사용에 의한 골재 열화, 시스템샌드 혼입 문제, 분리 제거의 어려움, 높은 밀도에 따른 조형 시 하중증가, 크롬 함유 폐기물이 되는 단점이 있다. 최근에는 주조업계의 중요한 과제로써 산업폐기물 저감 및 대기환경 개선이 부각되고 있다. 종래의 주물사 사용 시 발생되는 문제점 해결과 주조공장의 환경개선을 위해서, 천연사를 대체 적용할 수 있는 다양한 인공사가 개발되어 소개되고 있다. 인공사는 용융분사법으로 제조된 인공사와 조립소결법으로 제조된 인공사 및 분쇄법으로 제조된 인공사로 분류할 수 있으며, 원료광물의 종류, 제조공법에 따라 상이한 물리적 특성을 나타낸다. 본 연구에서는 각종 주물사의 물성, 주형강도, 물리적 내구성, 열적 내구성, 소착시험편 주조 등의 비교 평가시험을 하였다. 밀도에 따른 주물사 실사용량, 주물사 형상에 따른 주형강도, 주물사의 물리적 및 열적 내구성, 주물사의 내열특성을 종합적으로 고려하였을 때, 아크용사법으로 제조된 용융인공사 A1 또는 분말식화염용사법으로 제조된 용융인공사 B가 대형주강품 주조에 가장 적합한 구형의 인공사로 판단된다.

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2003년도 가을 학술발표회 논문집
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• pp.322-325
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• 2003

Recently, as quality river aggregates like sands and gravels become scarce, use of crushed stones and sands, seashore sands, and seashore gravels is increasing abruptly. And, aggregates recycled from slags and waste concretes are used. However, since the converter slag easily expands and breaks due to free lime, differently from the blast-furnace slag, it is not suitable for use as concrete aggregates. Since the atomized steel slag aggregate has slippery surface and spherical shape, the mortar flowing characteristics improved as the atomized steel slag content increases, without regard to the aggregates coarseness and water/cement ratio. The flow characteristics loss rate of the mortar manufactured from steel slag aggregates was similar to that of the mortar manufactured from washed sand only. The compact strength of the mortar manufactured from coarse PS Ball were larger than that manufactured from washing sand only.

• Advances in nano research
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• 제16권4호
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• pp.375-394
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• 2024

The extensive utilization of concrete has given rise to environmental concerns, specifically concerning the depletion of river sand. To address this issue, waste deposits can provide manufactured-sand (MS) as a substitute for river sand. The objective of this study is to explore the application of machine learning techniques to facilitate the production of manufactured-sand concrete (MSC) containing stone nano-powder through estimating the splitting tensile strength (STS) containing compressive strength of cement (CSC), tensile strength of cement (TSC), curing age (CA), maximum size of the crushed stone (Dmax), stone nano-powder content (SNC), fineness modulus of sand (FMS), water to cement ratio (W/C), sand ratio (SR), and slump (S). To achieve this goal, a total of 310 data points, encompassing nine influential factors affecting the mechanical properties of MSC, are collected through laboratory tests. Subsequently, the gathered dataset is divided into two subsets, one for training and the other for testing; comprising 90% (280 samples) and 10% (30 samples) of the total data, respectively. By employing the generated dataset, novel models were developed for evaluating the STS of MSC in relation to the nine input features. The analysis results revealed significant correlations between the CSC and the curing age CA with STS. Moreover, when delving into sensitivity analysis using an empirical model, it becomes apparent that parameters such as the FMS and the W/C exert minimal influence on the STS. We employed various loss functions to gauge the effectiveness and precision of our methodologies. Impressively, the outcomes of our devised models exhibited commendable accuracy and reliability, with all models displaying an R-squared value surpassing 0.75 and loss function values approaching insignificance. To further refine the estimation of STS for engineering endeavors, we also developed a user-friendly graphical interface for our machine learning models. These proposed models present a practical alternative to laborious, expensive, and complex laboratory techniques, thereby simplifying the production of mortar specimens.

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2005년도 추계 학술발표회 제17권2호
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• pp.443-446
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• 2005

Recently, according to increase use of concrete which is the main material of construction, the natural aggregate of good quality is more and more decreased. Most of all, among the concrete materials, the development of alternation materials of sand is urgently needed. In this study, investigating the production equipment and the sample of crushed sand company and analyzing properties of sand, manufactured mortar by the KS to use crushed sand as the fine aggregate of concrete material. The experiment result is as follows. 1. The density, an absorptivity, and the amount of 0.08mm passage ratio of crushed sand, and the mortar used crushed sand satisfied KS. The mechanical results is similar to sea sand. 2. The crushed sand which used impact crusher instead of cone crusher for 3rd or 4th crusher was similar properties to sea sand, so it is judged that impact crusher has high effect of particle shape improvement of crushed sand.

• Advances in nano research
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• 제15권6호
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• pp.533-539
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• 2023

This study aims to examine four machine learning (ML)-based models for their potential to estimate the splitting tensile strength (STS) of manufactured sand concrete (MSC). The ML models were trained and tested based on 310 experimental data points. Stone nanopowder content (SNPC), curing age (CA), and water-to-cement (W/C) ratio were also studied for their impacts on the STS of MSC. According to the results, the support vector regression (SVR) model had the highest correlation with experimental data. Still, all of the optimized ML models showed promise in estimating the STS of MSC. Both ML and laboratory results showed that MSC with 10% SNPC improved the STS of MSC.

• Advances in concrete construction
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• 제9권2호
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• pp.207-215
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• 2020

This paper describes the experimental studies carried out to determine the properties of fresh and hardened concrete with Recycled Plastic Waste (RPW) as a partial replacement material for fine aggregates. In the experimental study, RPW was used for replacing river sand and manufactured sand (M sand) aggregates in concrete. The replacement level of fine aggregates was ranging from 5% to 20% by volume with an increment of 5%. M40 grade of concrete with water cement ratio of 0.40 was used in this study. Two different types of RPW were used, and they are (i) un-activated RPW and (ii) activated RPW. The activated RPW was obtained by alkali activation of un-activated RPW using NaOH solution. The hardened properties of the concrete determined were dry density, compressive strength, split tensile strength, flexural strength and ultrasonic pulse velocity (UPV). The properties of the concrete with river sand, M sand, activated RPW and un-activated RPW were compared and inferences were drawn. The effect of activation using NaOH solution was investigated using FT-IR study. The micro structural examination of hardened concrete was carried out using Scanning Electron Microscopy (SEM). The test results show that the strength of concrete with activated RPW was more than that of un-activated RPW. From the results, it is evident that it is feasible to use 5% un-activated RPW and 15% activated RPW as fine aggregates for making concrete without affecting the strength properties.