• Title/Summary/Keyword: Manganese steel

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LOCAL COLLISION SIMULATION OF AN SC WALL USING ENERGY ABSORBING STEEL

  • Chung, Chul-Hun;Choi, Hyun;Park, Jaegyun
    • Nuclear Engineering and Technology
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    • v.45 no.4
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    • pp.553-564
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    • 2013
  • This study evaluates the local damage of a turbine in an auxiliary building of a nuclear power plant due to an external impact by using the LS-DYNA finite element program. The wall of the auxiliary building is SC structure and the material of the SC wall plate is high manganese steel, which has superior ductility and energy absorbance compared to the ordinary steel used for other SC wall plates. The effects of the material of the wall, collision speed, and angle on the magnitude of the local damage were evaluated by local collision analysis. The analysis revealed that the SC wall made of manganese steel had significantly less damage than the SC wall made of ordinary steel. In conclusion, an SC wall made of manganese steel can have higher effective resistance than an SC wall made of ordinary steel against the local collision of an airplane engine or against a turbine impact.

Effects of Manganese and Carbon on the HAZ Microstructural Evolution in Titanium Oxide Steel (티타늄 산화물강 열영향부 조직변태에 미치는 망간 및 탄소의 영향)

  • 방국수
    • Journal of Welding and Joining
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    • v.22 no.2
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    • pp.78-84
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    • 2004
  • Effects of manganese and carbon on the HAZ microstructural evolution in 500㎫ grade titanium oxide steels were investigated. Microstructural evolution primarily depends on supercooling. When cooled at 3$^{\circ}C$/s in 0.15%C-1.5%Mn steel, grain boundary and Widmanst tten ferrite formed at 640 and 62$0^{\circ}C$, respectively, followed by competitive formation of acicular ferrite and upper bainite inside of grain at 58$0^{\circ}C$. With an increase of manganese, degree of supercooling increased while critical cooling rate for the formation of gain boundary ferrite decreased. Consequently, the amount of acicular ferrite in HAZ was decreased in 2.0%Mn after initial increase in 1.0 and 1.5%Mn. Therefore, optimum supercooling should be maintained to accelerate acicular ferrite formation in titanium oxide steels. Low carbon steel, 0.11%C-1.5%Mn, showed larger amount of acicular ferrite than higher carbon steel because of effectiveness of diffusionless transformation in low carbon steel.

Friction and Wear Properties of High Manganese Steel in Brake Friction Material for Passenger Cars (자동차용 브레이크 마찰재에서 고망간강의 마찰 및 마모특성)

  • Jung, Kwangki;Lee, Sang Woo;Kwon, Sungwook;Song, Myungsuk
    • Tribology and Lubricants
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    • v.36 no.2
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    • pp.88-95
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    • 2020
  • In this study, we investigate the mechanical properties of high manganese steel, and the friction and wear characteristics of brake friction material containing this steel, for passenger car application, with the aim of replacing copper and copper alloys whose usage is expected to be restricted in the future. These steels are prepared using a vacuum induction melting furnace to produce binary and ternary alloys. The hardness and tensile strength of the high manganese steel decrease and the elongation increases with increase in manganese content. This material exhibits high values of hardness, tensile strength, and elongation; these properties are similar to those of 7-3 brass used in conventional friction materials. We fabricate high manganese steel fibers to prepare test pad specimens, and evaluate the friction and wear characteristics by simulating various braking conditions using a 1/5 scale dynamometer. The brake pad material is found to have excellent friction stability in comparison with conventional friction materials that use 7-3 brass fibers; particularly, the friction stability at high temperature is significantly improved. Additionally, we evaluate the wear using a wear test method that simulates the braking conditions in Europe. It is found that the amount of wear of the brake pad is the same as that in the case of the conventional friction material, and that the amount of wear of the cast iron disc is reduced by approximately 10. The high manganese steel is expected to be useful in the development of eco-friendly, copper-free friction material.

Effect of Mechanical Polishing Pretreatment on Tribological Properties of Manganese Phosphate Coating of Carbon Steel (기계적 연마 전처리가 인산망간 피막의 윤활 특성에 미치는 영향)

  • Kim, Ho-Young;Noh, Young-Tai;Jeon, Jun-Hyuck;Kang, Ho-Sang
    • Journal of Surface Science and Engineering
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    • v.52 no.6
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    • pp.350-356
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    • 2019
  • In this study, the effect of mechanical polishing of carbon steel on the tribological properties of manganese phosphate coating on carbon steel has investigated. The microstructure, surface morphology and chemical composition were analyzed by SEM, EDS, and XRD. The surface roughness test was carried out in order to calculate Rvk value by 3D laser microscopy. Also, the tribology property of manganese phosphate coating was tested by ball-on disk. In the results of EDS analysis, coating layer consists of elements such in Mn, P, Fe, and O. XRD showed that (Mn,Fe)5H2(PO4)4·4H2O in manganese phosphate coating layer was formed by the chemical reaction between manganese phosphate and elements in carbon steel. As the mechanical polishing degree increased, the friction coefficient was reduced. The rougher the mechanical polishing degree, the better corrosion resistance was obtained.

Fatigue Strength Assessment of High Manganese Steel for LNG CCS (LNG CCS적용을 위한 고망간강의 극저온 피로성능 평가)

  • Lee, Jin-Sung;Kim, Kyung-Su;Kim, Yooil;Yu, Chang-Hyuk;Park, Jooil;Kang, Bong-Ho
    • Journal of the Society of Naval Architects of Korea
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    • v.51 no.3
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    • pp.246-253
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    • 2014
  • Liquid natural gas is stored and transported inside cargo tank which is made of specially designed cryogenic materials such as 9% Ni steel, Al5083-O alloy and SUS304 and so on. The materials have to keep excellent ductile characteristics under the cryogenic environment, down to -163oC, in order to avoid the catastrophic sudden brittle fracture during the operation condition. High manganese steel is considered to be the promising alternative material that can replace the commonly used materials mentioned above owing to its cost effectiveness. In line with this industrial need, the mechanical properties of the high manganese steel under both room and cryogenic environment were investigated in this study focused on its tensile and fatigue behavior. In terms of the tensile strength, the ultimate tensile strength of the base material of the high manganese steel was comparable to the existing cryogenic materials, but it turned out to be undermatched one when welding is involved in. The fatigue strength of the high manganese steel under room temperature was as good as other cryogenic materials, but under cryogenic environment, slightly less than others though better than Al 5083-O alloy.

Effect of Impact Energy on the Impact-Wear Properties of High Manganese Steels in Acidic Corrosive Conditions

  • Wang, Kai;Du, Xiao-Dong;Wu, Kai;Youn, Kuk-Tae;Lee, Chan Gyu;Koo, Bon Heun
    • Corrosion Science and Technology
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    • v.7 no.6
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    • pp.362-369
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    • 2008
  • The impact abrasion behavior of high manganese steel is investigated under three kinds of impact energy in acid hematite ore slurry by using a modified MLD-10 impact abrasion tester. Through the SEM observation of the worn surface and the optical metallographic analysis of the cross-sectional samples, the corrosive impact abrasion mechanisms of the steel under different impact energies are studied. In acid-hematite slurry, the variations of impact energies would result in synchronous transformation of the impact abrasion properties and mechanisms of the high manganese steel in the corrosive condition, as led different corrosive impact abrasion mechanism under different impact energies.

Effect of Phosphate Surface Treatment on the Localized Corrosion Resistance of UNS G41400 Steel (UNS G41400 강의 인산염 표면 처리에 따른 국부 부식 저항성)

  • Jun-Seob Lee;Siwook Park
    • Corrosion Science and Technology
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    • v.22 no.6
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    • pp.429-434
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    • 2023
  • This study investigated the localized corrosion behavior of a UNS G41400 steel surface treated with manganese phosphate. The phosphate coating, primarily composed of oxygen (O), phosphorus (P), and manganese (Mn) elements, had an approximate thickness of 6 ㎛. The particles comprising the coating varied in size by several micrometers; smaller particles were mainly composed of O, P, Mn, and iron (Fe) elements, indicating incomplete formation of the manganese phosphate film. Potentiodynamic polarization curves revealed a decrease in anodic current after surface treatment and a shift in corrosion potential toward the noble direction after treatment. After immersion in a 3.5 wt% NaCl solution for 96 hours, localized corrosion was observed, with some regions retaining residual phosphate film. Even though localized corrosion occurred on the treated surface, it was less severe than that on the untreated UNS G41400 steel surface. These findings suggest that manganese phosphate coating improved resistance to localized corrosion.

Evaluation of Microstructure and Mechanical Properties according to Cooling Method after Hot Forging of High Manganese Steel Flange (고망간강 플랜지의 열간 단조 후 냉각방법에 따른 미세조직 및 기계적 특성 평가)

  • Minha Park;Gang Ho Lee;Byung Jun Kim;Byoungkoo Kim
    • Korean Journal of Materials Research
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    • v.34 no.1
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    • pp.44-54
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    • 2024
  • High-Manganese (Mn) austenitic steel, with over 24 wt% Mn content, offers outstanding mechanical properties in cryogenic settings, making it a potential replacement for existing cryogenic materials. This high manganese steel exhibits high strength, ductility, and wear resistance, making it promising for applications like LNG tanks, flanges, and valves. To operate in cryogenic environments, hot forging and heat treatment processes are vital, especially in flange production. The cooling rate during high-temperature cooling after hot forging plays a critical role in influencing the microstructure and mechanical properties of high manganese steel. The rate at which cooling occurs during this process influences the size of the grains and the distribution of manganese and consequently has an impact on mechanical properties. This study assessed the microstructure and mechanical properties based on different cooling rates during the hot forging of High-Mn steel flanges. Comparing air and water cooling after hot forging, followed by heat treatment, revealed notable differences in grain size. These differences directly impacted mechanical properties such as tensile strength, hardness, and Charpy impact property. Understanding these effects is crucial for optimizing the performance and reliability of High-Mn steel in cryogenic applications.

A Behavior of Fatigue Crack Growth of Nonmagnetic Steel with Large Grain Size (조대조직을 갖는 비자성강의 피로균열진전거동)

  • Lee, Jong-Hyung;Choi, Seong-Dae;Cheong, Seon-Hwan;Kwon, Hyun-Kyu;Yang, Seong-Hyeon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.4
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    • pp.88-94
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    • 2004
  • High manganese steel was maintained stability of Non-Magnetics performance. Fatigue tests were carried out under constant stress amplitude, using a non-magnetic high manganese steel. The fatigue crack growth mechanism of the high manganese steel was clarified from results such as observation of crack growth path and fracture surface. The result of getting this study was shown as following: 1) Remarkably ${\Delta}Kth$ of the high manganese steel is big with about 3 times of the general steel product. 2) In the low ${\Delta}K$ value region, da/dN is dependent on Kmax, and in the high ${\Delta}K$ value region, it is dependent on ${\Delta}Keff$. The reason of this behavior is crack closure due to fracture surface roughness and fretting oxide. 3) It seems to ease the stress concentration of crack tip crack growth behavior in the ${\Delta}Kth$ vicinity by the generation of the secondary crack.

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A Study on the Applicability of High Manganese Steel to Naval Ship Hulls (고망간강의 함정 선체 적용 가능성에 관한 연구)

  • Kwangho Shin
    • Journal of the Society of Naval Architects of Korea
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    • v.61 no.1
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    • pp.61-67
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    • 2024
  • A naval mine is an effective weapon system implemented for defending defends ports and seas. A mine is an underwater weapon that poses a great threat to ships sailing over the sea from shallow areas. Most of the influence-type naval mines detect magnetic field signals from ships and determine the final time of fire. Therefore, the level of underwater electro-magnetic signatures of ships is a key requirement for determining the survival of ships in wartime situations where mines are emplaced. The main reason why the high manganese steel is attracting attention for naval ship hulls is its nature as a non-magnetic steel. The non-magnetic hull does not generate electro-magnetic signatures; thus, it has the advantage improving the stealth of the ship. In this paper, I examine whether this material can be applied in the hulls material of naval ships that must be ableto reduce underwater electro-magnetic signatures by considering the non-magnetic characteristics of the first developed high manganese steel in the world.